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What is a Regenerative gas tube furnace? Introduction to the advantages and characteristics of the Forging furnace

2025-5-27

Regenerative gas tube furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。The following is to introduce the Regenerative gas tube furnace:

1、Brief introduction of Regenerative gas tube furnace

Regenerative gas tube furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,is carefully developed by One-combustion energy saving combined with advanced technology。

Regenerative gas tube furnace

Regenerative gas tube furnace

2、Regenerative gas tube furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Regenerative gas tube furnacet operation, and helps customers to deeply understand the Regenerative gas tube furnace production process and production site, and gain favorable comments and recognition from customers.。

Regenerative gas tube furnace

As you can see from the live video.,One-combustion energy saving the product looks atmospheric.。

3、Regenerative gas tube furnace advantage

The advantages of Regenerative gas tube furnace are as follows:

  1. Uniform heating
  2. The Regenerative gas tube furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  3. Reduce operating costs
  4. The efficient combustion and waste heat recovery system of the Regenerative gas tube furnace can significantly reduce energy consumption, thus reducing operating costs.

  5. Wide application range
  6. The Regenerative gas tube furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  7. easy to operate
  8. The operation interface of the Regenerative gas tube furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  9. Rapid temperature rise
  10. The Regenerative gas tube furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Regenerative gas tube furnace

Regenerative gas tube furnace

4、Advantages of Regenerative gas tube furnace principle

Regenerative gas tube furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,The structural design is more advanced and reasonable.,structure mainly includes: recovery of waste heat, combustor, recovery of waste heat, furnace chamber, convection chamber and so on,it has the characteristics of Easy to control, Easy to maintain, Strong adaptability, Easy to control and energy-efficient,be loved by our customers.。

Regenerative gas tube furnace

Regenerative gas tube furnace

5、Structural characteristics of Regenerative gas tube furnace

The Regenerative gas tube furnace structure is introduced as follows:

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. Waste heat recovery system
  4. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. convection chamber
  8. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

Regenerative gas tube furnace

Regenerative gas tube furnace

6、Brief introduction of Regenerative gas tube furnace

Regenerative gas tube furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the product looks beautiful.,at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,can be customized according to user's needs.。

Regenerative gas tube furnace

Regenerative gas tube furnace

Regenerative gas tube furnaceis a popular Regenerative gas tube furnace,the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。