What is a Energy saving and environmentally friendly tube furnace? Introduction to the principle of heating furnace structure

Energy saving and environmentally friendly tube furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Strong adaptability,Easy to control,energy-efficient,Easy to maintain,energy saving and environmental protection，is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Energy saving and environmentally friendly tube furnace:

1、Brief introduction of Energy saving and environmentally friendly tube furnace

Energy saving and environmentally friendly tube furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，features include Easy to maintain, energy-efficient, Strong adaptability, energy saving and environmental protection and Easy to control。

Energy saving and environmentally friendly tube furnace

2、Structural characteristics of Energy saving and environmentally friendly tube furnace

The Energy saving and environmentally friendly tube furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly tube furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Energy saving and environmentally friendly tube furnace

3、Introduction of Energy saving and environmentally friendly tube furnace characteristics

Energy saving and environmentally friendly tube furnace has the following characteristics

1. Strong adaptability

The Energy saving and environmentally friendly tube furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to control

The combustion system and ventilation system of the Energy saving and environmentally friendly tube furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Efficient heating

The Energy saving and environmentally friendly tube furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Energy saving and environmentally friendly tube furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Stable and reliable

The Energy saving and environmentally friendly tube furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Energy saving and environmentally friendly tube furnace

4、Energy saving and environmentally friendly tube furnace use

The purpose of Energy saving and environmentally friendly tube furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Energy saving and environmentally friendly tube furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Energy saving and environmentally friendly tube furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Energy saving and environmentally friendly tube furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Energy saving and environmentally friendly tube furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Energy saving and environmentally friendly tube furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Energy saving and environmentally friendly tube furnace

5、Energy saving and environmentally friendly tube furnace function

Energy saving and environmentally friendly tube furnacemultifunctional, with functions such as hardening and tempering, temper, Forging heating, hardening and tempering and Forging heating，can be customized according to user's needs.。

Energy saving and environmentally friendly tube furnace

6、Energy saving and environmentally friendly tube furnace price concessions

The Energy saving and environmentally friendly tube furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Overall configuration

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

3. Quality advantages and disadvantages

If the quality of the product is guaranteed, its service life will be longer. At the same time, the more perfect the performance, the more economic value can be created for customers, and the price of such products will be higher. One-combustion energy saving has strictly controlled the quality and the sales price is also reasonable.

4. regional advantages

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving the site is located at:Jinan has convenient transportation, which provides a good convenience for the transportation of Energy saving and environmentally friendly tube furnace.

5. Reasonable cost

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

Energy saving and environmentally friendly tube furnace

Energy saving and environmentally friendly tube furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，It has a wide range of uses, and is often used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting,Energy conservation and environmental protection and so on。