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Introduction to Double through quenching furnace and forging furnace working principle

2025-5-27

Double through quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。The following is to introduce the Double through quenching furnace:

1、Brief introduction of Double through quenching furnace

Double through quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,features include Stable and reliable, Easy to maintain, energy saving and environmental protection, Strong adaptability and energy-efficient,the product looks beautiful.,structure mainly includes: recovery of waste heat, furnace chamber, combustor, ventilation system, recovery of waste heat and so on,productSimple structure and reliable operation.,multifunctional, with functions such as hardening and tempering, heat treatment, temper, anneal and normalizing。

Double through quenching furnace

Double through quenching furnace

2、Introduction of Double through quenching furnace characteristics

Double through quenching furnace has the following characteristics

  1. Easy to control
  2. The combustion system and ventilation system of the Double through quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  3. Efficient heating
  4. The Double through quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  5. Stable and reliable
  6. The Double through quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  7. energy saving and environmental protection
  8. As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

  9. Easy to maintain
  10. The structural design of the Double through quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Double through quenching furnace

Double through quenching furnace

3、Double through quenching furnace structure

The Double through quenching furnace structure is introduced as follows:

  1. convection chamber
  2. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. Radiation chamber
  8. The heat load of the main place for Double through quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  9. Waste heat recovery system
  10. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Double through quenching furnace

Double through quenching furnace

4、Double through quenching furnace characteristics

The Double through quenching furnace features are as follows:

  1. Easy to control
  2. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  3. Easy to maintain
  4. The structural design of the Double through quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  5. Efficient heating
  6. The Double through quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  7. Strong adaptability
  8. The Double through quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

  9. energy saving and environmental protection
  10. Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Double through quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Double through quenching furnace

Double through quenching furnace

5、How much is the Double through quenching furnace?

The Double through quenching furnace price is introduced as follows:

  1. regional difference
  2. One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Double through quenching furnace is low, which reduces the cost of selling Double through quenching furnace by manufacturers, and the price will also decrease.

  3. Proper management mode
  4. Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Double through quenching furnace is low.

  5. Different regions
  6. The price of Double through quenching furnace in Shandong(Province) is much lower than that in other regions, and One-combustion energy saving is a specialized manufacturer of Double through quenching furnace not only pays attention to the quality of products, but also pays more attention to customer satisfaction, and always adopts the marketing strategy of small profits but quick turnover to make the Double through quenching furnace price positioning more reasonable, low-cost and economical.

  7. market demand
  8. The Double through quenching furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

  9. manufacturing cost
  10. A Double through quenching furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

Double through quenching furnace

Double through quenching furnace

6、company profile

One-combustion energy saving, as one of the professional and powerful Double through quenching furnace manufacturers in Shandong(Province), produces Double through quenching furnace with reliable quality, affordable price and perfect after-sales, which have been successfully practiced in many processing plants at home and abroad.。

One-combustion energy saving

One-combustion energy saving

Double through quenching furnaceit has the functions of Forging heating, heat treatment, quench, hardening and tempering and anneal,the main features are Easy to control, Stable and reliable, Easy to maintain, Stable and reliable and Strong adaptability。