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What is a Energy saving trolley resistance furnace? Introduction to the advantages and characteristics of Trolley resistance furnace functions

2025-5-27

Energy saving trolley resistance furnaceis an industrial furnace that uses electric current to generate heat through a resistor, and is mainly used for heating, heat treating or melting metals, nonmetals and other materials.,the product looks beautiful.。

1、Brief introduction of Energy saving trolley resistance furnace

Energy saving trolley resistance furnaceis a kind of high-temperature heating equipment with high efficiency, environmental protection and easy control.,it has the functions of Forging heating, Casting heating, anneal, temper and heat treatment,It is a product series that integrates hardening and tempering, Heating before metal forging, Metal heat treatment heating, anneal and braze welding,the main features are High flexibility, Environmental protection and safety, Easy to control, Low maintenance cost and High thermal efficiency,usually used in New material development, metallurgy, glass, fireproofing, metallurgy and other fields。

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

2、Energy saving trolley resistance furnace structure composition

The Energy saving trolley resistance furnace has the following structure

  1. furnace shell
  2. The furnace shell is usually made of steel plate for protection.

  3. Temperature control system
  4. The temperature control system is used to accurately control the temperature in the furnace to meet different process requirements.

  5. furnace chamber
  6. Refractory materials are built in the furnace to withstand high temperature.

  7. thermal insulation (material)
  8. Thermal insulation materials are used to reduce heat loss and keep the temperature in the furnace stable. Commonly used thermal insulation materials include ceramic fibers, refractory fibers, etc. These materials have the characteristics of [commodity characteristics].

  9. heating element
  10. The heating element is the core component of the Energy saving trolley resistance furnace, which is responsible for converting electric energy into heat energy. Common heating elements include resistance wires, resistance bands and electric heating tubes. According to the temperature requirement and heating speed in the furnace, different types of heating elements can be selected.

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

3、Advantages of Energy saving trolley resistance furnace principle

Energy saving trolley resistance furnaceat runtime,It is the thermal effect of current, that is, when current passes through a conductor with a certain resistance, electric energy will be converted into heat energy, which will make the resistor heat up and transfer heat to the materials in the furnace.,features include energy-efficient, Long service life, Fast heating speed, Easy to operate and maintain. and Accurate temperature control。

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

4、Introduction of Energy saving trolley resistance furnace characteristics

Energy saving trolley resistance furnace has the following characteristics

  1. Accurate temperature control
  2. The Energy saving trolley resistance furnace is equipped with advanced temperature control system, which can accurately control the temperature in the furnace to meet the temperature requirements of different processes.

  3. Fast heating speed
  4. The heating speed of the Energy saving trolley resistance furnace is relatively fast, especially in the direct heating Energy saving trolley resistance furnace, the current directly passes through the material, which makes the material heat up rapidly.

  5. Environmental protection and energy saving
  6. The Energy saving trolley resistance furnace has no pollutants produced by fuel combustion, which meets the requirements of environmental protection. At the same time, energy consumption is relatively low because of its high efficiency of electrothermal conversion.

  7. Strong adaptability
  8. The Energy saving trolley resistance furnace can be customized according to different heating requirements and is suitable for heating materials of various shapes and sizes.

  9. Easy to operate and maintain.
  10. The operation of the Energy saving trolley resistance furnace is relatively simple and easy to realize automatic control. At the same time, its structure is relatively simple and it is convenient to maintain.

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

5、Introduction of advantages of Energy saving trolley resistance furnace

Energy saving trolley resistance furnaces have the following advantages.

  1. easy to operate
  2. The operation of the Energy saving trolley resistance furnace is relatively simple, and it is easy to realize automatic control, which is helpful to improve production efficiency.

  3. Strong customization
  4. The Energy saving trolley resistance furnace can be customized according to the actual needs of users, such as heating power, furnace size, temperature control accuracy, etc., to meet the requirements of specific processes.

  5. High energy utilization rate
  6. When the Energy saving trolley resistance furnace works, there is no smoke heat loss of the fuel furnace, so the energy utilization rate is higher, which is helpful to save energy and reduce production costs.

  7. rapid heating
  8. The Energy saving trolley resistance furnace can quickly raise the temperature to the set temperature, shorten the heating time and improve the production efficiency. In particular, direct heating, current directly through the material, heating faster.

  9. Good temperature uniformity
  10. The temperature distribution in the Energy saving trolley resistance furnace is relatively uniform, which is helpful to reduce the temperature gradient in the heating process of the workpiece and improve the heating quality.

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

6、Structural characteristics of Energy saving trolley resistance furnace

The Energy saving trolley resistance furnace structure is introduced as follows:

  1. base
  2. Used to support the whole Energy saving trolley resistance furnace and ensure its stability.

  3. furnace body
  4. The furnace body is usually made of high-temperature and corrosion-resistant materials, such as high-quality steel plates, refractory bricks and ceramic fibers. These materials can withstand thermal stress and mechanical stress at high temperature, ensuring the stability and durability of the furnace body.

  5. control system
  6. The control system is the command center of the Energy saving trolley resistance furnace, which is usually composed of temperature controller, power regulator and thermocouple. These components work together to realize real-time monitoring and automatic adjustment of the temperature in the furnace.

  7. fire door
  8. The furnace Energy saving trolley resistance furnace is the passage for operators to enter and leave the furnace, and it also plays a certain sealing role. It can effectively prevent the heat in the furnace from leaking out and the cold air from outside from entering, and ensure the stability of the temperature in the furnace.

  9. grate
  10. Used to place the workpiece or material to be heated, which is convenient for operators to take and put.

Energy saving trolley resistance furnace

Energy saving trolley resistance furnace

Energy saving trolley resistance furnacePollution-free emission, the Energy saving trolley resistance furnace does not produce pollutants such as smoke, waste gas, etc. in the working process, which meets the requirements of environmental protection and helps to protect the production environment.、The electrothermal conversion efficiency is high, and the Energy saving trolley resistance furnace can efficiently convert electric energy into heat energy, which is higher than the thermal efficiency of the traditional flame furnace.、High thermal efficiency, higher than traditional heating equipment such as flame furnace.、Long service life. The main parts of the Energy saving trolley resistance furnace, such as electric heating elements and furnace, are made of high-quality materials, which have high durability and stability and long service life.、The temperature control precision is high, and the Energy saving trolley resistance furnace is equipped with advanced temperature control system, which can accurately control the temperature in the furnace and ensure the stability and reliability of the process.,it is widely used in machinery, pottery and porcelain, Special material, glass, electron and other industries。