Introduction to Trolley split furnace, introduction to forging furnace advantages and characteristics

Trolley split furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。The following is to introduce the Trolley split furnace:

1、Brief introduction of Trolley split furnace

Trolley split furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Trolley split furnace

2、Trolley split furnace structure

The Trolley split furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Trolley split furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Trolley split furnace

3、Functional advantages of Trolley split furnace

Trolley split furnaces have the following advantages.

1. Wide application range

The Trolley split furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. easy to operate

The operation interface of the Trolley split furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Efficient combustion

The Trolley split furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Intelligent control

The Trolley split furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Extend the service life of equipment

The Trolley split furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Trolley split furnace

4、Trolley split furnace introduction video

The following is the live video of Trolley split furnace designed and produced by One-combustion energy saving for users, from which we can see the Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved. of One-combustion energy savingTrolley split furnace.。

Trolley split furnace

As you can see from the live video.，One-combustion energy saving the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

5、Trolley split furnace function

Trolley split furnacemultifunctional, with functions such as hardening and tempering, temper, normalizing, Casting heating and temper，Easy to maintain,Easy to control,energy-efficient,Stable and reliable,Easy to control，the product looks beautiful.，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，has been favored by more and more customers.。

Trolley split furnace

6、Brief introduction of Trolley split furnace

Trolley split furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes combustor, furnace chamber, ventilation system, Radiation chamber, ventilation system and so on，This productSimple structure and reliable operation.，It has a wide range of uses, and is often used inMetal melting and casting,Energy conservation and environmental protection,Metal forging heating,Metal heat treatment,Energy conservation and environmental protection and so on，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it has the functions of heat treatment, anneal, quench, Forging heating and temper。

Trolley split furnace

Trolley split furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of anneal, hardening and tempering, Forging heating, quench and heat treatment。