Introduction to Continuous trolley forging heating furnace, Forging furnace specifications, model parameters

Continuous trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Strong adaptability,Stable and reliable,energy saving and environmental protection,Easy to control,Easy to maintain，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，support customization。

1、Brief introduction of Continuous trolley forging heating furnace

Continuous trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has the functions of Metal forging heating, Metal forging heating, Metal melting and casting, Metal tempering and Energy conservation and environmental protection，it has the functions of temper, quench, normalizing, heat treatment and Casting heating，the main structure includes combustor, ventilation system, ventilation system, ventilation system and convection chamber，Continuous trolley forging heating furnaceThe overall structural design is simple and novel.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

Continuous trolley forging heating furnace

2、Continuous trolley forging heating furnace use

The purpose of Continuous trolley forging heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Continuous trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Continuous trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Continuous trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Continuous trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous trolley forging heating furnace

3、Continuous trolley forging heating furnace function

Continuous trolley forging heating furnaceit has the functions of hardening and tempering, anneal, Casting heating, quench and heat treatment，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Continuous trolley forging heating furnace

4、Continuous trolley forging heating furnace structure

The Continuous trolley forging heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Continuous trolley forging heating furnace

5、Continuous trolley forging heating furnace price advantage

The Continuous trolley forging heating furnace price is introduced as follows:

1. market supply and demand

When there are many customers who need this product in the market, and the supply quantity of the manufacturer is limited, there is not so much inventory at all. At this time, the demand will be in short supply, and the price of the Continuous trolley forging heating furnace will be very high.

2. product costs

One-combustion energy saving has a large production scale, strong manufacturing strength and high degree of automation in product production. In such a manufacturing environment, the cost of manufacturing Continuous trolley forging heating furnace in One-combustion energy saving is greatly reduced.

3. Manufacturer scale

At present, there are many manufacturers of products on the market, some of which belong to direct selling manufacturers and some belong to middlemen. Direct selling manufacturers will cost less than middlemen, so the quotation for products will be lower. Therefore, it is recommended that customers buy products from direct selling manufacturers of Continuous trolley forging heating furnace. In addition, even direct selling manufacturers have different capital status, strength level and technology, and the quotation for Continuous trolley forging heating furnace will be different.

4. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Continuous trolley forging heating furnace price and service can meet the actual needs of customers.

5. Company size

One-combustion energy saving is a self-produced and self-sold Continuous trolley forging heating furnace, and has rich experience in the production and manufacturing of Continuous trolley forging heating furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

Continuous trolley forging heating furnace

6、How to choose the right product manufacturer?

Choosing a suitable Continuous trolley forging heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous trolley forging heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous trolley forging heating furnaceis a kind of high quality and low price Continuous trolley forging heating furnace，multifunctional, with functions such as hardening and tempering, normalizing, anneal, temper and Forging heating。