What is a Trolley solid solution furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Trolley solid solution furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Trolley solid solution furnace

Trolley solid solution furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Commonly used inImprove production efficiency,Metal forging heating,Metal melting and casting,Metal tempering,Metal melting and casting and so on，the main features are Strong adaptability, Stable and reliable, Easy to control, Easy to maintain and energy saving and environmental protection，modern technology，The price is low and affordable。

Trolley solid solution furnace

2、Introduction of advantages of Trolley solid solution furnace

The advantages of Trolley solid solution furnace are as follows:

1. Uniform heating

The Trolley solid solution furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Multiple fuel options

Although the Trolley solid solution furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. easy to operate

The operation interface of the Trolley solid solution furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Efficient combustion

The Trolley solid solution furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Trolley solid solution furnace

3、Video analysis of Trolley solid solution furnace

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Trolley solid solution furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Trolley solid solution furnace

As you can see from the live video.，One-combustion energy saving at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

4、Structural characteristics of Trolley solid solution furnace

The Trolley solid solution furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Trolley solid solution furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Trolley solid solution furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Trolley solid solution furnace

5、Working principle of Trolley solid solution furnace

Trolley solid solution furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has been widely used in war industry, Machinery manufacturing, shipping, automobile, aerospace and other industries，Mainly used forMetal forging heating,Energy conservation and environmental protection,Metal heat treatment,Metal tempering andImprove production efficiency，the product looks atmospheric.，is based on One-combustion energy saving is a Trolley solid solution furnace newly developed by One-combustion energy saving。

Trolley solid solution furnace

6、Trolley solid solution furnace principle

Trolley solid solution furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as hardening and tempering, Casting heating, quench, anneal and heat treatment。

Trolley solid solution furnace

Trolley solid solution furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is mainly composed of ventilation system, Radiation chamber, convection chamber, recovery of waste heat and combustor。