What is a Dual car high-temperature calcination furnace? Introduction to the advantages and characteristics of the Forging furnace

Dual car high-temperature calcination furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of recovery of waste heat, combustor, furnace chamber, ventilation system and combustor，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is a common Dual car high-temperature calcination furnace，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Dual car high-temperature calcination furnace

Dual car high-temperature calcination furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of normalizing, quench, hardening and tempering, heat treatment and anneal，widely used in material, Machinery manufacturing, surface treatment, metallurgy, petroleum and other fields。

Dual car high-temperature calcination furnace

2、Dual car high-temperature calcination furnace use

The purpose of Dual car high-temperature calcination furnace is introduced as follows:

1. Energy conservation and environmental protection

The Dual car high-temperature calcination furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Dual car high-temperature calcination furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Dual car high-temperature calcination furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Dual car high-temperature calcination furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Dual car high-temperature calcination furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Dual car high-temperature calcination furnace

3、Structural characteristics of Dual car high-temperature calcination furnace

The Dual car high-temperature calcination furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Dual car high-temperature calcination furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Dual car high-temperature calcination furnace

4、Dual car high-temperature calcination furnace characteristics

The Dual car high-temperature calcination furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Efficient heating

The Dual car high-temperature calcination furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Dual car high-temperature calcination furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Dual car high-temperature calcination furnace

5、Dual car high-temperature calcination furnace price concessions

The Dual car high-temperature calcination furnace price is introduced as follows:

1. geographical position

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

2. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Dual car high-temperature calcination furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Dual car high-temperature calcination furnace price can meet the purchasing needs of customers.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

5. mass discrepancy

The Dual car high-temperature calcination furnace is made of high-quality materials, and the cost of the product is high, so the price of the product will also rise. One-combustion energy saving has always adhered to high quality in the construction of Dual car high-temperature calcination furnace and won the trust of customers.

Dual car high-temperature calcination furnace

6、One-combustion energy saving company discount

Dual car high-temperature calcination furnace is a new type of Forging furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for light industry and other industries. Now consult One-combustion energy savingproduce的Dual car high-temperature calcination furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Dual car high-temperature calcination furnaceit is widely used in surface treatment, petroleum, aerospace, pharmacy and shipping，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it has the functions of normalizing, temper, Forging heating, Casting heating and quench。