Introduction to Annealing trolley furnace and Forging furnace working principle

Annealing trolley furnaceIt is a forging heating device using gas as fuel.，is a popular Annealing trolley furnace，the product looks atmospheric.，It is mostly used in Energy conservation and environmental protection, Metal tempering, Metal heat treatment, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and so on，structure mainly includes: recovery of waste heat, ventilation system, convection chamber, furnace chamber, combustor and so on。The following is to introduce the Annealing trolley furnace:

1、Brief introduction of Annealing trolley furnace

Annealing trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it mainly includes ventilation system, Radiation chamber, furnace chamber, recovery of waste heat and ventilation system，This Annealing trolley furnaceSimple structure and reliable operation.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，features include Strong adaptability, energy-efficient, Easy to control, energy saving and environmental protection and Easy to maintain，support customization。

Annealing trolley furnace

2、Annealing trolley furnace use

The purpose of Annealing trolley furnace is introduced as follows:

1. Metal forging heating

The Annealing trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Annealing trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Annealing trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Annealing trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Annealing trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Annealing trolley furnace

3、Annealing trolley furnace principle

Annealing trolley furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it has the functions of Forging heating, Casting heating, temper, heat treatment and normalizing，the product looks beautiful.。

Annealing trolley furnace

4、Annealing trolley furnace structure composition

The Annealing trolley furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Annealing trolley furnace

5、Introduction of advantages of Annealing trolley furnace

The advantages of Annealing trolley furnace are as follows:

1. Efficient combustion

The Annealing trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Annealing trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Multiple fuel options

Although the Annealing trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. easy to operate

The operation interface of the Annealing trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Improve product quality

Because the Annealing trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Annealing trolley furnace

6、Annealing trolley furnace HD real shot

The styles and designs of Annealing trolley furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Annealing trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Annealing trolley furnaceWidely used inMetal tempering,Metal heat treatment,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection and so on，it has the characteristics of Strong adaptability, Easy to control, energy-efficient, Stable and reliable and energy saving and environmental protection，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。