Introduction to Air quenching trolley heating furnace and heating furnace advantages and features

Air quenching trolley heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，multifunctional, with functions such as quench, heat treatment, normalizing, hardening and tempering and heat treatment，it is widely used in building materials, Machinery manufacturing, shipping, machinery, heat treatment and other industries，it is an ideal choice for customers to buy Air quenching trolley heating furnace。The following is to introduce the Air quenching trolley heating furnace:

1、Brief introduction of Air quenching trolley heating furnace

Air quenching trolley heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It is a product series that integrates Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency, Metal tempering and Metal melting and casting，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，customizable。

Air quenching trolley heating furnace

2、Introduction of Air quenching trolley heating furnace characteristics

Air quenching trolley heating furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Air quenching trolley heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Air quenching trolley heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Air quenching trolley heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to maintain

The structural design of the Air quenching trolley heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Air quenching trolley heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Air quenching trolley heating furnace

3、Working principle of Air quenching trolley heating furnace

Air quenching trolley heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it has the characteristics of energy saving and environmental protection, Strong adaptability, Easy to control, Easy to maintain and Stable and reliable。

Air quenching trolley heating furnace

4、Structural advantages of Air quenching trolley heating furnace

The Air quenching trolley heating furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Air quenching trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Air quenching trolley heating furnace

5、Air quenching trolley heating furnace function

Air quenching trolley heating furnaceit has the functions of Forging heating, quench, Casting heating, temper and anneal，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it is widely used inchemical industry,war industry,automobile,light industry,petroleum and other industries，has been favored by more and more customers.。

Air quenching trolley heating furnace

6、Air quenching trolley heating furnace work site real shot

Air quenching trolley heating furnace HD real shot, showing the product style.。

Air quenching trolley heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Air quenching trolley heating furnacefeatures include Easy to maintain, Stable and reliable, Easy to control, Easy to maintain and energy-efficient，the product looks atmospheric.，Commonly used inMetal forging heating,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on。