Introduction to Heat treatment quenching and tempering trolley forging furnace, introduction to forging furnace advantages and characteristics

Heat treatment quenching and tempering trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，customizable。

1、Brief introduction of Heat treatment quenching and tempering trolley forging furnace

Heat treatment quenching and tempering trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It has the functions of Metal tempering, Energy conservation and environmental protection, Metal forging heating, Improve production efficiency and Metal heat treatment。

Heat treatment quenching and tempering trolley forging furnace

2、Structural characteristics of Heat treatment quenching and tempering trolley forging furnace

The Heat treatment quenching and tempering trolley forging furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Heat treatment quenching and tempering trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Heat treatment quenching and tempering trolley forging furnace

3、Functional advantages of Heat treatment quenching and tempering trolley forging furnace

Heat treatment quenching and tempering trolley forging furnaces have the following advantages.

1. Extend the service life of equipment

The Heat treatment quenching and tempering trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Multiple fuel options

Although the Heat treatment quenching and tempering trolley forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Intelligent control

The Heat treatment quenching and tempering trolley forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the Heat treatment quenching and tempering trolley forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Heat treatment quenching and tempering trolley forging furnace

4、Introduction of Heat treatment quenching and tempering trolley forging furnace characteristics

Heat treatment quenching and tempering trolley forging furnace has the following characteristics

1. Stable and reliable

The Heat treatment quenching and tempering trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Heat treatment quenching and tempering trolley forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Efficient heating

The Heat treatment quenching and tempering trolley forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Heat treatment quenching and tempering trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Heat treatment quenching and tempering trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Heat treatment quenching and tempering trolley forging furnace

5、Heat treatment quenching and tempering trolley forging furnace performance advantage

The advantages of Heat treatment quenching and tempering trolley forging furnace are as follows:

1. Improve product quality

Because the Heat treatment quenching and tempering trolley forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Rapid temperature rise

The Heat treatment quenching and tempering trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Heat treatment quenching and tempering trolley forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Heat treatment quenching and tempering trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Uniform heating

The Heat treatment quenching and tempering trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Heat treatment quenching and tempering trolley forging furnace

6、Heat treatment quenching and tempering trolley forging furnace price consultation

The Heat treatment quenching and tempering trolley forging furnace price is introduced as follows:

1. specifications and models

There are many specifications and models of Heat treatment quenching and tempering trolley forging furnace, and different specifications and models must have different production processes. Moreover, the capital spent on the production of large-sized products must be much more than that of small-sized products, so the price of large-sized products is relatively high.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Heat treatment quenching and tempering trolley forging furnace have more or less differences in price.

3. Reasonable cost

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Heat treatment quenching and tempering trolley forging furnace price is low.

4. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Heat treatment quenching and tempering trolley forging furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Heat treatment quenching and tempering trolley forging furnace price can meet the purchasing needs of customers.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Heat treatment quenching and tempering trolley forging furnace

Heat treatment quenching and tempering trolley forging furnacestructure mainly includes: furnace chamber, recovery of waste heat, combustor, ventilation system, ventilation system and so on，This productSimple structure and reliable operation.，It is a forging heating device using gas as fuel.。