Introduction to Tubular continuous heating furnace, advantages, characteristics and principles of heating furnace
Tubular continuous heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the product looks atmospheric.,widely used in aerospace, heat treatment, Machinery manufacturing, chemical industry, shipping and other fields。
1、Brief introduction of Tubular continuous heating furnace
Tubular continuous heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,features include energy-efficient, Easy to control, Strong adaptability, energy-efficient and Stable and reliable。
Tubular continuous heating furnace
2、Tubular continuous heating furnace application
Tubular continuous heating furnaces have the following purposes.
- Improve production efficiency
- Metal melting and casting
- Metal heat treatment
- Energy conservation and environmental protection
- Metal tempering
The Tubular continuous heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
Although it is mainly used for forging heating, some types of Tubular continuous heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Tubular continuous heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
The Tubular continuous heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
By properly heating and cooling the metal material, the Tubular continuous heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Tubular continuous heating furnace
3、Structural advantages of Tubular continuous heating furnace
The Tubular continuous heating furnace has the following structure
- combustor
- ventilation system
- convection chamber
- Waste heat recovery system
- Radiation chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The heat load of the main place for Tubular continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Tubular continuous heating furnace
4、Tubular continuous heating furnace HD real shot
On-site aerial photography of Tubular continuous heating furnace。
Tubular continuous heating furnace
As you can see from the live video.,One-combustion energy saving it mainly includes combustor, ventilation system, recovery of waste heat, Radiation chamber and convection chamber。
5、Working principle of Tubular continuous heating furnace
Tubular continuous heating furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,reliable quality,low in price。
Tubular continuous heating furnace
Tubular continuous heating furnaceIt has the functions of Metal forging heating, Metal melting and casting, Metal heat treatment, Energy conservation and environmental protection and Energy conservation and environmental protection,is a popular Tubular continuous heating furnace。
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