What is a Gas tube quenching furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Gas tube quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is widely used inelectron,machinery,chemical industry,Machinery manufacturing,surface treatment and other industries，it is usually composed of convection chamber, recovery of waste heat, Radiation chamber, ventilation system and combustor，is developed and improved by One-combustion energy saving。

1、Brief introduction of Gas tube quenching furnace

Gas tube quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，It is a product series that integrates Metal melting and casting, Improve production efficiency, Metal heat treatment, Metal forging heating and Energy conservation and environmental protection，the main features are Easy to maintain, Easy to control, Strong adaptability, energy saving and environmental protection and Stable and reliable，is a Gas tube quenching furnace。

Gas tube quenching furnace

2、Physical picture of Gas tube quenching furnace

High-definition map of Gas tube quenching furnace is displayed, and the high-definition map of factory area is taken by One-combustion energy saving for reference of our customers.。

Gas tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Gas tube quenching furnace use

The purpose of Gas tube quenching furnace is introduced as follows:

1. Metal forging heating

The Gas tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Gas tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Gas tube quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Gas tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Gas tube quenching furnace

4、Gas tube quenching furnace structure

The Gas tube quenching furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Gas tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Gas tube quenching furnace

5、How much is the Gas tube quenching furnace?

The Gas tube quenching furnace price is introduced as follows:

1. Manufacturer scale

There are many Gas tube quenching furnace manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

2. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Gas tube quenching furnace price and service can meet the actual needs of customers.

3. Sales model

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

4. regional difference

One-combustion energy saving detailed address:Zhangqiu Niu Yi Industrial Park, Ji 'nan City, Shandong Province, the transportation here is developed and convenient, and the products can be transported to the designated place in a short time, which saves customers a sum of transportation expenses.

5. Product technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

Gas tube quenching furnace

6、company introduction

One-combustion energy saving is a professional manufacturer of Forging furnace, which produces Gas tube quenching furnace with the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency. and reasonable prices. Welcome new and old customers to visit and buy. Click online consultation。

One-combustion energy saving

Gas tube quenching furnaceit has the functions of hardening and tempering, Casting heating, hardening and tempering, heat treatment and quench，features include Stable and reliable, Easy to control, Easy to maintain, Strong adaptability and energy-efficient。