Introduction to Gas tube roasting furnace and forging furnace structure principle

Gas tube roasting furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。The following is to introduce the Gas tube roasting furnace:

1、Brief introduction of Gas tube roasting furnace

Gas tube roasting furnaceIt is a forging heating device using gas as fuel.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a popular Gas tube roasting furnace，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it is an ideal choice for customers to buy Gas tube roasting furnace。

Gas tube roasting furnace

2、Gas tube roasting furnace application

Gas tube roasting furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Gas tube roasting furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Gas tube roasting furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas tube roasting furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Gas tube roasting furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Gas tube roasting furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Gas tube roasting furnace

3、Gas tube roasting furnace advantage

The advantages of Gas tube roasting furnace are as follows:

1. easy to operate

The operation interface of the Gas tube roasting furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Uniform heating

The Gas tube roasting furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Gas tube roasting furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Rapid temperature rise

The Gas tube roasting furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Gas tube roasting furnace

4、Advantages of Gas tube roasting furnace principle

Gas tube roasting furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is an ideal choice for customers to buy Gas tube roasting furnace。

Gas tube roasting furnace

5、Gas tube roasting furnace introduction video

The following is the live video of Gas tube roasting furnace designed and produced by One-combustion energy saving for users, from which we can see the It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of One-combustion energy savingproduce的Gas tube roasting furnace.。

Gas tube roasting furnace

As you can see from the live video.，One-combustion energy saving Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

6、How much is the Gas tube roasting furnace?

The Gas tube roasting furnace price is introduced as follows:

1. manufacturing cost

When the Gas tube roasting furnace is produced, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

2. deploy

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

3. Model specification

Different customers need different output, different specifications, different product configurations, and their Gas tube roasting furnace prices are also different. The bigger the specification, the stronger the performance of the product and the higher the quotation.

4. market factors

This is one of the external factors that lead to price fluctuation. Only after fully understanding the market can we make a reasonable decision. One-combustion energy saving has a deep understanding of this factor, so the price of our Gas tube roasting furnace is more reasonable.

5. quality factor

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

Gas tube roasting furnace

Gas tube roasting furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks beautiful.，is a common Gas tube roasting furnace。