Introduction to Rail type trolley forging furnace, introduction to forging furnace advantages and characteristics

Rail type trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，the main features are Strong adaptability, energy saving and environmental protection, Stable and reliable, Easy to control and Easy to maintain，the main structure includes combustor, ventilation system, furnace chamber, Radiation chamber, recovery of waste heat and so on，Rail type trolley forging furnaceThe structural design is more advanced and reasonable.，customizable。The following is to introduce the Rail type trolley forging furnace:

1、Brief introduction of Rail type trolley forging furnace

Rail type trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a kind of high quality and low price Rail type trolley forging furnace。

Rail type trolley forging furnace

2、Structural characteristics of Rail type trolley forging furnace

The Rail type trolley forging furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Radiation chamber

The heat load of the main place for Rail type trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Rail type trolley forging furnace

3、Rail type trolley forging furnace use

The purpose of Rail type trolley forging furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Rail type trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Rail type trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal forging heating

The Rail type trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Rail type trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Energy conservation and environmental protection

The Rail type trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Rail type trolley forging furnace

4、Rail type trolley forging furnace function

Rail type trolley forging furnaceit has the functions of heat treatment, temper, hardening and tempering, Forging heating and anneal，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Rail type trolley forging furnace

5、Rail type trolley forging furnace real shot picture

Exquisite design, advanced technology and complete sizes and models are available for customers to choose at will.。

Rail type trolley forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、How much is the Rail type trolley forging furnace?

The Rail type trolley forging furnace price is introduced as follows:

1. Product configuration difference

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Rail type trolley forging furnace has a higher cost performance.

2. Manufacturer's strength

There are many Rail type trolley forging furnace manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

3. Model size

The same product, with different specifications and models, requires different materials and accessories when manufacturing. Moreover, the products with different specifications and models have different performance, and the manufacturers have different production costs, so the prices of products with different specifications and models are also different.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. market demand

The difference between the supply and demand of manufacturers and customers will also affect the Rail type trolley forging furnace price. When the demand of customers on the market increases and the supply of products by manufacturers is small, the Rail type trolley forging furnace price will increase with the increase of demand. On the contrary, when the supply of product manufacturers on the market exceeds the demand of customers, the Rail type trolley forging furnace price will decrease.

Rail type trolley forging furnace

Rail type trolley forging furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it has been widely used in metallurgy, electron, shipping, heat treatment, surface treatment and other industries，multifunctional, with functions such as hardening and tempering, Casting heating, temper, heat treatment and normalizing。