Introduction to Roller type bright annealing furnace and Forging furnace working principle

Roller type bright annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Easy to control,energy-efficient,Easy to maintain,energy saving and environmental protection,Stable and reliable，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it has the functions of hardening and tempering, temper, Casting heating, Forging heating and hardening and tempering，it can be used in war industry, light industry, automobile, material, chemical industry and other industries。The following is to introduce the Roller type bright annealing furnace:

1、Brief introduction of Roller type bright annealing furnace

Roller type bright annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Roller type bright annealing furnace

2、Roller type bright annealing furnace explanation video

The following is the live video of Roller type bright annealing furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of One-combustion energy savingRoller type bright annealing furnace.。

Roller type bright annealing furnace

As you can see from the live video.，One-combustion energy saving multifunctional, with functions such as quench, normalizing, anneal, temper and Forging heating。

3、Roller type bright annealing furnace use

Roller type bright annealing furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type bright annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Roller type bright annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Roller type bright annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Roller type bright annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal tempering

By properly heating and cooling the metal material, the Roller type bright annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roller type bright annealing furnace

4、Structural characteristics of Roller type bright annealing furnace

The Roller type bright annealing furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Roller type bright annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller type bright annealing furnace

5、Roller type bright annealing furnace advantage

The advantages of Roller type bright annealing furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Roller type bright annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Efficient combustion

The Roller type bright annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Roller type bright annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Roller type bright annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Roller type bright annealing furnace

6、One-combustion energy saving introduced

One-combustion energy saving, as one of the professional and powerful Roller type bright annealing furnace manufacturers in Shandong(Province), produces Roller type bright annealing furnace with reliable quality, affordable price and perfect after-sales, which have been successfully practiced in many processing plants at home and abroad.。

One-combustion energy saving

Roller type bright annealing furnaceit is widely used in metallurgy, aerospace, electron, petroleum, building materials and other industries，it has the characteristics of Stable and reliable, energy-efficient, energy saving and environmental protection, Strong adaptability and Easy to maintain，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。