Introduction to Gas trolley furnace for heat treatment equipment, forging furnace advantages, characteristics and principles

Gas trolley furnace for heat treatment equipmentIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a popular Gas trolley furnace for heat treatment equipment。

1、Brief introduction of Gas trolley furnace for heat treatment equipment

Gas trolley furnace for heat treatment equipmentIt is a forging heating device using gas as fuel.，the main structure includes convection chamber, ventilation system, furnace chamber, ventilation system, ventilation system and so on，Gas trolley furnace for heat treatment equipmentThe overall structural design is relatively simple and compact.，It has a wide range of uses, including Metal melting and casting, Improve production efficiency, Metal forging heating, Metal tempering and Energy conservation and environmental protection，support customization。

Gas trolley furnace for heat treatment equipment

2、Gas trolley furnace for heat treatment equipment use

The purpose of Gas trolley furnace for heat treatment equipment is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Gas trolley furnace for heat treatment equipments can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Gas trolley furnace for heat treatment equipment can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Gas trolley furnace for heat treatment equipment can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas trolley furnace for heat treatment equipments can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Gas trolley furnace for heat treatment equipment uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Gas trolley furnace for heat treatment equipment

3、Introduction of advantages of Gas trolley furnace for heat treatment equipment

The advantages of Gas trolley furnace for heat treatment equipment are as follows:

1. Rapid temperature rise

The Gas trolley furnace for heat treatment equipment can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Improve product quality

Because the Gas trolley furnace for heat treatment equipment can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas trolley furnace for heat treatment equipment can significantly reduce energy consumption, thus reducing operating costs.

4. Multiple fuel options

Although the Gas trolley furnace for heat treatment equipment mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Efficient combustion

The Gas trolley furnace for heat treatment equipment adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Gas trolley furnace for heat treatment equipment

4、Gas trolley furnace for heat treatment equipment structure

The Gas trolley furnace for heat treatment equipment structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Gas trolley furnace for heat treatment equipment

5、Working principle of Gas trolley furnace for heat treatment equipment

Gas trolley furnace for heat treatment equipmentat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it is an ideal choice for customers to buy Gas trolley furnace for heat treatment equipment。

Gas trolley furnace for heat treatment equipment

6、Gas trolley furnace for heat treatment equipment function

Gas trolley furnace for heat treatment equipmentmultifunctional, with functions such as temper, Casting heating, Forging heating, normalizing and heat treatment，It can be used for Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Metal melting and casting and so on。

Gas trolley furnace for heat treatment equipment

Gas trolley furnace for heat treatment equipmentit has the characteristics of Easy to maintain, Easy to maintain, Strong adaptability, energy saving and environmental protection and energy-efficient，The overall structural design is relatively simple，it is usually composed of recovery of waste heat, convection chamber, Radiation chamber, combustor and furnace chamber。