Introduction to Walking beam roasting furnace, advantages, characteristics and principles of heating furnace

Walking beam roasting furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It can be used for Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering and so on，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

1、Brief introduction of Walking beam roasting furnace

Walking beam roasting furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of temper, heat treatment, anneal, Forging heating and hardening and tempering，it has the functions of Casting heating, normalizing, anneal, Casting heating and Forging heating，it has been widely used in Machinery manufacturing, petroleum, automobile, building materials, light industry and other industries，Widely used in Metal melting and casting, Improve production efficiency, Metal heat treatment, Metal forging heating and Energy conservation and environmental protection。

Walking beam roasting furnace

2、Structural advantages of Walking beam roasting furnace

The Walking beam roasting furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Walking beam roasting furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Walking beam roasting furnace

3、Introduction of advantages of Walking beam roasting furnace

Walking beam roasting furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Walking beam roasting furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Walking beam roasting furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Extend the service life of equipment

The Walking beam roasting furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Intelligent control

The Walking beam roasting furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Walking beam roasting furnace

4、Walking beam roasting furnace characteristics

The Walking beam roasting furnace features are as follows:

1. Strong adaptability

The Walking beam roasting furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Walking beam roasting furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Efficient heating

The Walking beam roasting furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to maintain

The structural design of the Walking beam roasting furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Walking beam roasting furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Walking beam roasting furnace

5、Walking beam roasting furnace function

Walking beam roasting furnacemultifunctional, with functions such as normalizing, heat treatment, quench, temper and hardening and tempering，is a popular Walking beam roasting furnace，is a Walking beam roasting furnace newly developed by One-combustion energy saving。

Walking beam roasting furnace

6、Walking beam roasting furnace price advantage

The Walking beam roasting furnace price is introduced as follows:

1. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Walking beam roasting furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Walking beam roasting furnace price can meet the purchasing needs of customers.

2. Quality advantages and disadvantages

If the quality of the product is guaranteed, its service life will be longer. At the same time, the more perfect the performance, the more economic value can be created for customers, and the price of such products will be higher. One-combustion energy saving has strictly controlled the quality and the sales price is also reasonable.

3. product costs

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

4. sales mode

What kind of sales methods manufacturers have has an intuitive impact on product prices. If it is a direct selling manufacturer, the manufacturer sells directly to customers, and there is no intermediate price difference, which can benefit customers to a greater extent.

5. Model size

There are many product specifications and models in the market. The efficiency and power of different specifications and models are different, and the price is naturally different. Customers need to choose the appropriate specifications and models according to their own needs.

Walking beam roasting furnace

Walking beam roasting furnaceIt is mostly used in Metal tempering, Metal melting and casting, Improve production efficiency, Metal forging heating, Energy conservation and environmental protection, Metal heat treatment and so on，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。