What is a Side entry and side exit stepper industrial furnace? How much is the price of the Forging furnace?

Side entry and side exit stepper industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it is mainly composed of Radiation chamber, convection chamber, recovery of waste heat, combustor and ventilation system，This Side entry and side exit stepper industrial furnaceThe overall structural design is relatively simple and compact.，features include Stable and reliable, Easy to maintain, Strong adaptability, energy saving and environmental protection and energy-efficient，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。The following is to introduce the Side entry and side exit stepper industrial furnace:

1、Brief introduction of Side entry and side exit stepper industrial furnace

Side entry and side exit stepper industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，can be customized according to user's needs.。

Side entry and side exit stepper industrial furnace

2、Side entry and side exit stepper industrial furnace function

Side entry and side exit stepper industrial furnacemultifunctional, with functions such as Forging heating, normalizing, hardening and tempering, heat treatment and Forging heating，is a common Side entry and side exit stepper industrial furnace，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，It is an efficient, energy-saving and environment-friendly metal heating device.，It is mostly used in Metal heat treatment, Metal melting and casting, Metal tempering, Energy conservation and environmental protection, Improve production efficiency, Metal forging heating and so on。

Side entry and side exit stepper industrial furnace

3、Structural characteristics of Side entry and side exit stepper industrial furnace

The Side entry and side exit stepper industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Side entry and side exit stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Side entry and side exit stepper industrial furnace

4、Side entry and side exit stepper industrial furnace field real shot

Excellent material selection,the product looks beautiful., trustworthy, panoramic shooting, helpful for customer reference.。

Side entry and side exit stepper industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Functional advantages of Side entry and side exit stepper industrial furnace

Side entry and side exit stepper industrial furnaces have the following advantages.

1. Improve product quality

Because the Side entry and side exit stepper industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Extend the service life of equipment

The Side entry and side exit stepper industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Multiple fuel options

Although the Side entry and side exit stepper industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Side entry and side exit stepper industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Intelligent control

The Side entry and side exit stepper industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Side entry and side exit stepper industrial furnace

6、Side entry and side exit stepper industrial furnace use

The purpose of Side entry and side exit stepper industrial furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Side entry and side exit stepper industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Side entry and side exit stepper industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Side entry and side exit stepper industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Side entry and side exit stepper industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Side entry and side exit stepper industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Side entry and side exit stepper industrial furnace

Side entry and side exit stepper industrial furnaceit is mainly composed of combustor, recovery of waste heat, ventilation system, Radiation chamber and convection chamber，it has the functions of quench, anneal, temper, normalizing and Casting heating，the product looks atmospheric.。