Introduction to Continuous step heating furnace, introduction to Forging furnace advantages and characteristics

Continuous step heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It can be used for Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Improve production efficiency, Metal forging heating, Metal tempering and so on。The following is to introduce the Continuous step heating furnace:

1、Brief introduction of Continuous step heating furnace

Continuous step heating furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Continuous step heating furnace，be of high quality。

Continuous step heating furnace

2、Continuous step heating furnace working site

The following is the live video of Continuous step heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of One-combustion energy savingContinuous step heating furnace.。

Continuous step heating furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

3、Continuous step heating furnace structure

The Continuous step heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Continuous step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous step heating furnace

4、Continuous step heating furnace application

Continuous step heating furnaces have the following purposes.

1. Energy conservation and environmental protection

The Continuous step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Continuous step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Continuous step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Continuous step heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Continuous step heating furnace

5、Continuous step heating furnace application

Continuous step heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Continuous step heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Continuous step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Continuous step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Continuous step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous step heating furnace

Continuous step heating furnaceusually used in automobile, surface treatment, pharmacy, building materials, chemical industry and other fields，Commonly used inMetal heat treatment,Energy conservation and environmental protection,Metal melting and casting,Metal melting and casting,Energy conservation and environmental protection and so on，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。