What is a Roller shaft quenching furnace? Introduction to the advantages and characteristics of the heating furnace

Roller shaft quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，multifunctional, with functions such as heat treatment, heat treatment, temper, normalizing and anneal。

1、Brief introduction of Roller shaft quenching furnace

Roller shaft quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it mainly includes Radiation chamber, convection chamber, ventilation system, recovery of waste heat and Radiation chamber，the main features are Easy to control, Easy to maintain, Strong adaptability, Easy to control and Strong adaptability。

Roller shaft quenching furnace

2、Roller shaft quenching furnace use

The purpose of Roller shaft quenching furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Roller shaft quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Roller shaft quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Roller shaft quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Roller shaft quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Roller shaft quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Roller shaft quenching furnace

3、Structural advantages of Roller shaft quenching furnace

The Roller shaft quenching furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Roller shaft quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller shaft quenching furnace

4、Functional advantages of Roller shaft quenching furnace

Roller shaft quenching furnaces have the following advantages.

1. Improve product quality

Because the Roller shaft quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Extend the service life of equipment

The Roller shaft quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Uniform heating

The Roller shaft quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Wide application range

The Roller shaft quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Intelligent control

The Roller shaft quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Roller shaft quenching furnace

5、Roller shaft quenching furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Roller shaft quenching furnace production process and production site, and gain favorable comments and recognition from customers.。

Roller shaft quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd The structural design is more advanced and reasonable.，it is mainly composed of combustor, ventilation system, convection chamber, furnace chamber and convection chamber。

6、One-combustion energy saving delivery site

On-site aerial photography of Roller shaft quenching furnace。

Roller shaft quenching furnace

As you can see from the live video.One-combustion energy saving It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Roller shaft quenching furnaceIt has the functions of Metal heat treatment, Metal melting and casting, Metal tempering, Metal heat treatment and Energy conservation and environmental protection，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。