Introduction to Continuous step industrial furnace, introduction to Forging furnace function advantages and characteristics

Continuous step industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Widely used inMetal melting and casting,Metal forging heating,Metal heat treatment,Metal tempering,Energy conservation and environmental protection and so on。The following is to introduce the Continuous step industrial furnace:

1、Brief introduction of Continuous step industrial furnace

Continuous step industrial furnaceIt is a forging heating device using gas as fuel.，widely used inmachinery,pharmacy,automobile,shipping,electron and other industries，The overall structural design is simple, diverse and beautiful.，the main structure includes Radiation chamber, recovery of waste heat, ventilation system, furnace chamber, ventilation system and so on，it has the functions of Forging heating, normalizing, Forging heating, hardening and tempering and temper，support customization。

Continuous step industrial furnace

2、Introduction of Continuous step industrial furnace characteristics

Continuous step industrial furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Continuous step industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Continuous step industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous step industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to control

The combustion system and ventilation system of the Continuous step industrial furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Continuous step industrial furnace

3、Structural advantages of Continuous step industrial furnace

The Continuous step industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous step industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Radiation chamber

The heat load of the main place for Continuous step industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous step industrial furnace

4、Advantages of Continuous step industrial furnace principle

Continuous step industrial furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as hardening and tempering, temper, normalizing, quench and anneal，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，It has a wide range of uses, and is often used inImprove production efficiency,Energy conservation and environmental protection,Metal melting and casting,Metal tempering,Metal heat treatment and so on。

Continuous step industrial furnace

5、Continuous step industrial furnace real beat

There are many specifications and models of Continuous step industrial furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

Continuous step industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Continuous step industrial furnace performance advantage

Continuous step industrial furnaces have the following advantages.

1. Uniform heating

The Continuous step industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Multiple fuel options

Although the Continuous step industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Improve product quality

Because the Continuous step industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous step industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Rapid temperature rise

The Continuous step industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Continuous step industrial furnace

Continuous step industrial furnaceit has the structure of combustor, convection chamber, ventilation system, furnace chamber and Radiation chamber，multifunctional, with functions such as heat treatment, Casting heating, anneal, normalizing and quench，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。