Introduction to Gas step heat treatment furnace, heating furnace advantages, characteristics and principles

Gas step heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Mainly used forImprove production efficiency,Metal tempering,Improve production efficiency,Metal forging heating andEnergy conservation and environmental protection。The following is to introduce the Gas step heat treatment furnace:

1、Brief introduction of Gas step heat treatment furnace

Gas step heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，is a Gas step heat treatment furnace，is carefully developed by One-combustion energy saving combined with advanced technology。

Gas step heat treatment furnace

2、Gas step heat treatment furnace function

Gas step heat treatment furnaceit has the functions of hardening and tempering, normalizing, quench, Forging heating and anneal。

Gas step heat treatment furnace

3、Gas step heat treatment furnace characteristics

The Gas step heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Gas step heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Efficient heating

The Gas step heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Stable and reliable

The Gas step heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Gas step heat treatment furnace

4、Structural advantages of Gas step heat treatment furnace

The Gas step heat treatment furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Gas step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Gas step heat treatment furnace

5、Gas step heat treatment furnace advantage

The advantages of Gas step heat treatment furnace are as follows:

1. Uniform heating

The Gas step heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Wide application range

The Gas step heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas step heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Improve product quality

Because the Gas step heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The Gas step heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Gas step heat treatment furnace

6、Gas step heat treatment furnace price consultation

The Gas step heat treatment furnace price is introduced as follows:

1. product model

With different specifications, the basic configuration of products will be different, and the price of products with high configuration will naturally be higher, otherwise the price will be lower, so there is a close relationship between specifications and prices.

2. Less intermediate links

What kind of sales methods manufacturers have has an intuitive impact on product prices. If it is a direct selling manufacturer, the manufacturer sells directly to customers, and there is no intermediate price difference, which can benefit customers to a greater extent.

3. product costs

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Gas step heat treatment furnace will also fluctuate to some extent.

4. Brand strength

At present, there are various brands of Gas step heat treatment furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Gas step heat treatment furnace are different.

5. raw material

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

Gas step heat treatment furnace

Gas step heat treatment furnaceit is widely used in shipping, light industry, surface treatment, war industry and Household necessities，It is a product series that integrates Metal heat treatment, Metal melting and casting, Metal tempering, Metal forging heating and Metal heat treatment。