Introduction to Energy saving and environmentally friendly step-by-step heat treatment furnace, heating furnace advantages, characteristics and principles

Energy saving and environmentally friendly step-by-step heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a common Energy saving and environmentally friendly step-by-step heat treatment furnace，widely used inmetallurgy,chemical industry,shipping,pharmacy,automobile and other industries，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。The following is to introduce the Energy saving and environmentally friendly step-by-step heat treatment furnace:

1、Brief introduction of Energy saving and environmentally friendly step-by-step heat treatment furnace

Energy saving and environmentally friendly step-by-step heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，it has the functions of normalizing, hardening and tempering, Casting heating, anneal and quench，is a popular Energy saving and environmentally friendly step-by-step heat treatment furnace，is designed by One-combustion energy saving with advanced technology。

Energy saving and environmentally friendly step-by-step heat treatment furnace

2、Structural advantages of Energy saving and environmentally friendly step-by-step heat treatment furnace

The Energy saving and environmentally friendly step-by-step heat treatment furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly step-by-step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Energy saving and environmentally friendly step-by-step heat treatment furnace

3、Energy saving and environmentally friendly step-by-step heat treatment furnace real shot picture

Energy saving and environmentally friendly step-by-step heat treatment furnace specifications and models are complete, and customers can choose at will. High-definition pictures are available for customers' reference. Customers are welcome to visit our factory.。

Energy saving and environmentally friendly step-by-step heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of Energy saving and environmentally friendly step-by-step heat treatment furnace characteristics

Energy saving and environmentally friendly step-by-step heat treatment furnace has the following characteristics

1. Easy to maintain

The structural design of the Energy saving and environmentally friendly step-by-step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Energy saving and environmentally friendly step-by-step heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Energy saving and environmentally friendly step-by-step heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Stable and reliable

The Energy saving and environmentally friendly step-by-step heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Energy saving and environmentally friendly step-by-step heat treatment furnace

5、Energy saving and environmentally friendly step-by-step heat treatment furnace advantage

The advantages of Energy saving and environmentally friendly step-by-step heat treatment furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Energy saving and environmentally friendly step-by-step heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Energy saving and environmentally friendly step-by-step heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Uniform heating

The Energy saving and environmentally friendly step-by-step heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Energy saving and environmentally friendly step-by-step heat treatment furnace

6、company strength

The company has many years of Energy saving and environmentally friendly step-by-step heat treatment furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Energy saving and environmentally friendly step-by-step heat treatment furnacethe main features are Stable and reliable, Strong adaptability, energy saving and environmental protection, energy saving and environmental protection and Easy to control，It is mostly used in Improve production efficiency, Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Metal heat treatment and so on，Structure consists of ventilation system, ventilation system, combustor, recovery of waste heat, furnace chamber and so on。