Introduction to Chain continuous annealing furnace, introduction to forging furnace advantages and characteristics

Chain continuous annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as Casting heating, hardening and tempering, Forging heating, hardening and tempering and heat treatment，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

1、Brief introduction of Chain continuous annealing furnace

Chain continuous annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it is an ideal choice for customers to buy Chain continuous annealing furnace。

Chain continuous annealing furnace

2、Chain continuous annealing furnace structure composition

The Chain continuous annealing furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Chain continuous annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Chain continuous annealing furnace

3、Functional advantages of Chain continuous annealing furnace

The advantages of Chain continuous annealing furnace are as follows:

1. Efficient combustion

The Chain continuous annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Improve product quality

Because the Chain continuous annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Wide application range

The Chain continuous annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Intelligent control

The Chain continuous annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Chain continuous annealing furnace

4、Chain continuous annealing furnace field real shot

High-definition pictures of One-combustion energy saving Chain continuous annealing furnace, showing different specifications and models.。

Chain continuous annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Chain continuous annealing furnace characteristics

The Chain continuous annealing furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Chain continuous annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Efficient heating

The Chain continuous annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Chain continuous annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Chain continuous annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Chain continuous annealing furnace

6、Chain continuous annealing furnace price

The Chain continuous annealing furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. quality

Quality is the key factor to determine the price. A high-quality product requires a lot of manpower, material resources and raw materials, so the manufacturing cost of the product is high. Therefore, the price of high-quality products is high. On the contrary, the price of Chain continuous annealing furnace is low.

3. marketing channel

If there is no middleman to earn the difference, then the Chain continuous annealing furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

4. product configuration

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Chain continuous annealing furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Chain continuous annealing furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

5. regional difference

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

Chain continuous annealing furnace

Chain continuous annealing furnacethe product looks beautiful.，multifunctional, with functions such as quench, normalizing, temper, anneal and Casting heating。