What is a Chain continuous heat treatment furnace? Introduction to the advantages, characteristics, and principles of the heating furnace
Chain continuous heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。
1、Brief introduction of Chain continuous heat treatment furnace
Chain continuous heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,is a popular Chain continuous heat treatment furnace,the main structure includes combustor, ventilation system, convection chamber, furnace chamber, combustor and so on,This productThe structural design is more advanced and reasonable.,is based on One-combustion energy saving is a Chain continuous heat treatment furnace newly developed by One-combustion energy saving。
Chain continuous heat treatment furnace
2、Chain continuous heat treatment furnace HD picture
Chain continuous heat treatment furnace HD real shot, showing the product style.。
Chain continuous heat treatment furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
3、Chain continuous heat treatment furnace use
The purpose of Chain continuous heat treatment furnace is introduced as follows:
- Energy conservation and environmental protection
- Metal melting and casting
- Metal heat treatment
- Metal tempering
- Metal forging heating
The Chain continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
Although it is mainly used for forging heating, some types of Chain continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Chain continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Chain continuous heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Chain continuous heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Chain continuous heat treatment furnace
4、Video analysis of Chain continuous heat treatment furnace
One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Chain continuous heat treatment furnacet operation, and helps customers to deeply understand the Chain continuous heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。
Chain continuous heat treatment furnace
As you can see from the live video.,One-combustion energy saving the product looks atmospheric.。
5、Structural characteristics of Chain continuous heat treatment furnace
The Chain continuous heat treatment furnace has the following structure
- combustor
- Radiation chamber
- Waste heat recovery system
- ventilation system
- furnace chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Chain continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
A space for holding metallic materials for heating.
Chain continuous heat treatment furnace
6、Chain continuous heat treatment furnace field real shot
The following is the live video of Chain continuous heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency. of Chain continuous heat treatment furnace.。
Chain continuous heat treatment furnace
As you can see from the live video.,One-combustion energy saving is a common Chain continuous heat treatment furnace。
Chain continuous heat treatment furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。
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