What is a Chain type industrial furnace? Introduction to the Working Principle of forging furnace
Chain type industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it has the characteristics of Easy to control, Easy to maintain, Strong adaptability, energy-efficient and Stable and reliable,it has been widely used in aerospace, material, surface treatment, building materials, war industry and other industries,It has a wide range of uses, including Metal melting and casting, Metal forging heating, Metal melting and casting, Metal heat treatment and Metal tempering,at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。The following is to introduce the Chain type industrial furnace:
1、Brief introduction of Chain type industrial furnace
Chain type industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,it has the functions of temper, normalizing, quench, Forging heating and quench,has been favored by more and more customers.。
Chain type industrial furnace
2、Chain type industrial furnace use
The purpose of Chain type industrial furnace is introduced as follows:
- Energy conservation and environmental protection
- Metal heat treatment
- Metal melting and casting
- Metal tempering
- Metal forging heating
The Chain type industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
In addition to forging heating, Chain type industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
Although it is mainly used for forging heating, some types of Chain type industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
By properly heating and cooling the metal material, the Chain type industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Chain type industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Chain type industrial furnace
3、Structural characteristics of Chain type industrial furnace
The Chain type industrial furnace structure is introduced as follows:
- ventilation system
- Waste heat recovery system
- convection chamber
- combustor
- furnace chamber
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
A space for holding metallic materials for heating.
Chain type industrial furnace
4、Chain type industrial furnace performance advantage
The advantages of Chain type industrial furnace are as follows:
- Rapid temperature rise
- Efficient combustion
- Uniform heating
- Wide application range
- Intelligent control
The Chain type industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.
The Chain type industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.
The Chain type industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
The Chain type industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
The Chain type industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.
Chain type industrial furnace
5、Chain type industrial furnace function
Chain type industrial furnacemultifunctional, with functions such as normalizing, anneal, Casting heating, hardening and tempering and heat treatment,the main features are energy-efficient, Easy to maintain, Stable and reliable, Easy to control and Stable and reliable。
Chain type industrial furnace
6、Chain type industrial furnace quotation
The Chain type industrial furnace price is introduced as follows:
- market supply and demand
- Configuration difference
- product function
- Sales model
- Company size
This factor is directly related to the economic dynamics. When the economic dynamics are unstable, the relationship between supply and demand will be unbalanced, which will lead to a very large fluctuation in the price of Chain type industrial furnace. Therefore, we should also be aware of the relationship between this factor and the price during the price setting process.
The difference in Chain type industrial furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.
The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.
One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.
Reliable manufacturers can produce excellent products, and such manufacturers have high comprehensive credibility and can design products in all directions. Therefore, compared with other manufacturers, such products have higher scientific and technological content and more functions. One-combustion energy saving's reputation and products are very high, and it is a trustworthy big brand and manufacturer.
Chain type industrial furnace
Chain type industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,Easy to control,Easy to maintain,energy saving and environmental protection,Strong adaptability,energy saving and environmental protection,Simple structure and advanced technology.,generally, it is composed of ventilation system, recovery of waste heat, Radiation chamber, ventilation system, recovery of waste heat and other major components。
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