What is a Gas chain heat treatment furnace? Introduction to the Working Principle of heating furnace

Gas chain heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The structural design is simple, novel and special.，the main structure includes recovery of waste heat, ventilation system, convection chamber, Radiation chamber, ventilation system and so on，is a common Gas chain heat treatment furnace。The following is to introduce the Gas chain heat treatment furnace:

1、Brief introduction of Gas chain heat treatment furnace

Gas chain heat treatment furnaceIt is a forging heating device using gas as fuel.。

Gas chain heat treatment furnace

2、Gas chain heat treatment furnace structure

The Gas chain heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Gas chain heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Gas chain heat treatment furnace

3、Gas chain heat treatment furnace characteristics

The Gas chain heat treatment furnace features are as follows:

1. Efficient heating

The Gas chain heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Stable and reliable

The Gas chain heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Efficient heating

The Gas chain heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Gas chain heat treatment furnace

4、Gas chain heat treatment furnace advantage

The advantages of Gas chain heat treatment furnace are as follows:

1. Wide application range

The Gas chain heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Rapid temperature rise

The Gas chain heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Intelligent control

The Gas chain heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Extend the service life of equipment

The Gas chain heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Gas chain heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Gas chain heat treatment furnace

5、Gas chain heat treatment furnace function

Gas chain heat treatment furnaceit has the functions of temper, hardening and tempering, anneal, hardening and tempering and anneal，Structure consists of furnace chamber, combustor, furnace chamber, convection chamber, ventilation system and so on，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it is an ideal choice for customers to buy Gas chain heat treatment furnace。

Gas chain heat treatment furnace

6、Gas chain heat treatment furnace price concessions

The Gas chain heat treatment furnace price is introduced as follows:

1. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. product model

The same product, different specifications and models, the performance of the product is different, therefore, manufacturers need different costs in producing and manufacturing products, so the prices of different specifications and models are different, and customers should give priority to suitability when purchasing.

4. company strength

One-combustion energy saving is a self-produced and self-sold Gas chain heat treatment furnace, and has rich experience in the production and manufacturing of Gas chain heat treatment furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

5. Configuration level

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Gas chain heat treatment furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Gas chain heat treatment furnace is reasonable for products with the same configuration.

Gas chain heat treatment furnace

Gas chain heat treatment furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，multifunctional, with functions such as normalizing, heat treatment, quench, Forging heating and temper，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。