What is a Regenerative gas heat treatment chain furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Regenerative gas heat treatment chain furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，customizable。

1、Brief introduction of Regenerative gas heat treatment chain furnace

Regenerative gas heat treatment chain furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.。

Regenerative gas heat treatment chain furnace

2、Regenerative gas heat treatment chain furnace advantage

The advantages of Regenerative gas heat treatment chain furnace are as follows:

1. Efficient combustion

The Regenerative gas heat treatment chain furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Wide application range

The Regenerative gas heat treatment chain furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Rapid temperature rise

The Regenerative gas heat treatment chain furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. easy to operate

The operation interface of the Regenerative gas heat treatment chain furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Improve product quality

Because the Regenerative gas heat treatment chain furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Regenerative gas heat treatment chain furnace

3、Regenerative gas heat treatment chain furnace use

The purpose of Regenerative gas heat treatment chain furnace is introduced as follows:

1. Metal forging heating

The Regenerative gas heat treatment chain furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Regenerative gas heat treatment chain furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Regenerative gas heat treatment chain furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative gas heat treatment chain furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative gas heat treatment chain furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Regenerative gas heat treatment chain furnace

4、Regenerative gas heat treatment chain furnace characteristics

The Regenerative gas heat treatment chain furnace features are as follows:

1. Strong adaptability

The Regenerative gas heat treatment chain furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Efficient heating

The Regenerative gas heat treatment chain furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Regenerative gas heat treatment chain furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Regenerative gas heat treatment chain furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Strong adaptability

The Regenerative gas heat treatment chain furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Regenerative gas heat treatment chain furnace

5、Regenerative gas heat treatment chain furnace structure

The Regenerative gas heat treatment chain furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Regenerative gas heat treatment chain furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative gas heat treatment chain furnace

6、Regenerative gas heat treatment chain furnace price advantage

The Regenerative gas heat treatment chain furnace price is introduced as follows:

1. Manufacturer's sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

2. product costs

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Regenerative gas heat treatment chain furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

3. Product configuration difference

The difference in Regenerative gas heat treatment chain furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

4. market demand

Market supply and demand is the main objective factor to determine the price, and the imbalance between supply and demand affects the price change. Generally speaking, when the Regenerative gas heat treatment chain furnace market is in short supply, its price will increase relatively; On the contrary, when the supply exceeds the demand, it also indicates that the competition among manufacturers is fierce. In order to better improve the visibility of manufacturers and occupy a more favorable market position, manufacturers will generally lower their prices appropriately; Only when the market supply and demand reach a balanced state can its normal price be realized.

5. raw material

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

Regenerative gas heat treatment chain furnace

Regenerative gas heat treatment chain furnaceStrong adaptability,energy-efficient,Easy to maintain,energy saving and environmental protection,Easy to maintain，is a Regenerative gas heat treatment chain furnace。