What is a Roller bottom heat treatment furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Roller bottom heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is widely used in shipping, aerospace, automobile, surface treatment and light industry，multifunctional, with functions such as Casting heating, anneal, normalizing, quench and anneal，It has the functions of Metal heat treatment, Metal tempering, Metal melting and casting, Energy conservation and environmental protection and Improve production efficiency，be loved by our customers.。

1、Brief introduction of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，features include energy-efficient, Easy to control, energy saving and environmental protection, Easy to maintain and Stable and reliable，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，the product looks atmospheric.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Roller bottom heat treatment furnace

2、Roller bottom heat treatment furnace principle

Roller bottom heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it can be used in material, surface treatment, Household necessities, electron, aerospace and other industries，is a common Roller bottom heat treatment furnace，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，can be customized according to user's needs.。

Roller bottom heat treatment furnace

3、Roller bottom heat treatment furnace use

The purpose of Roller bottom heat treatment furnace is introduced as follows:

1. Metal forging heating

The Roller bottom heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Roller bottom heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Roller bottom heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller bottom heat treatment furnace

4、Roller bottom heat treatment furnace performance advantage

Roller bottom heat treatment furnaces have the following advantages.

1. Improve product quality

Because the Roller bottom heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Efficient combustion

The Roller bottom heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Roller bottom heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Roller bottom heat treatment furnace

5、Structural characteristics of Roller bottom heat treatment furnace

The Roller bottom heat treatment furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Roller bottom heat treatment furnace

6、Brief introduction of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Roller bottom heat treatment furnace。

Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is a product series that integrates Metal forging heating, Metal heat treatment, Metal melting and casting, Metal tempering and Energy conservation and environmental protection，widely used inchemical industry,Machinery manufacturing,Household necessities,machinery,automobile and other industries。