What is a Roller bottom continuous spheroidization annealing furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Roller bottom continuous spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，it is an ideal choice for customers to buy Roller bottom continuous spheroidization annealing furnace。

1、Brief introduction of Roller bottom continuous spheroidization annealing furnace

Roller bottom continuous spheroidization annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Roller bottom continuous spheroidization annealing furnace

2、Roller bottom continuous spheroidization annealing furnace characteristics

The Roller bottom continuous spheroidization annealing furnace features are as follows:

1. Efficient heating

The Roller bottom continuous spheroidization annealing furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Roller bottom continuous spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Roller bottom continuous spheroidization annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller bottom continuous spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to control

The combustion system and ventilation system of the Roller bottom continuous spheroidization annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Roller bottom continuous spheroidization annealing furnace

3、Roller bottom continuous spheroidization annealing furnace structure

The Roller bottom continuous spheroidization annealing furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Roller bottom continuous spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Roller bottom continuous spheroidization annealing furnace

4、Roller bottom continuous spheroidization annealing furnace use

The purpose of Roller bottom continuous spheroidization annealing furnace is introduced as follows:

1. Metal forging heating

The Roller bottom continuous spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Roller bottom continuous spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom continuous spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Roller bottom continuous spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Roller bottom continuous spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roller bottom continuous spheroidization annealing furnace

5、How much is the Roller bottom continuous spheroidization annealing furnace?

The Roller bottom continuous spheroidization annealing furnace price is introduced as follows:

1. raw material

The quality of material selection is one of the main factors that directly affect the Roller bottom continuous spheroidization annealing furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

2. Model type

Because the specifications and models of products are different, their specifications and configurations are not the same. As we all know, the cost of products with high configuration will be higher, and vice versa, because there is a close relationship between product sales price and specifications and models.

3. product costs

A Roller bottom continuous spheroidization annealing furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

4. Product configuration difference

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

5. Brand strength

At present, there are various brands of Roller bottom continuous spheroidization annealing furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Roller bottom continuous spheroidization annealing furnace are different.

Roller bottom continuous spheroidization annealing furnace

6、One-combustion energy saving workshop real shot

On-site aerial photography of Roller bottom continuous spheroidization annealing furnace。

Roller bottom continuous spheroidization annealing furnace

As you can see from the live video.One-combustion energy saving is a popular Roller bottom continuous spheroidization annealing furnace。

Roller bottom continuous spheroidization annealing furnaceis a common Roller bottom continuous spheroidization annealing furnace，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。