Introduction to Roller bottom heat treatment heating furnace, Forging furnace specifications, model parameters

Roller bottom heat treatment heating furnaceIt is a forging heating device using gas as fuel.，Widely used inMetal heat treatment,Metal melting and casting,Metal forging heating,Metal melting and casting,Energy conservation and environmental protection and so on，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，it is an ideal choice for customers to buy Roller bottom heat treatment heating furnace。The following is to introduce the Roller bottom heat treatment heating furnace:

1、Brief introduction of Roller bottom heat treatment heating furnace

Roller bottom heat treatment heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the structure of ventilation system, Radiation chamber, convection chamber, furnace chamber and recovery of waste heat，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，be of high quality，favorable price。

Roller bottom heat treatment heating furnace

2、Structural advantages of Roller bottom heat treatment heating furnace

The Roller bottom heat treatment heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller bottom heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roller bottom heat treatment heating furnace

3、Advantages of Roller bottom heat treatment heating furnace principle

Roller bottom heat treatment heating furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the characteristics of energy saving and environmental protection, Strong adaptability, energy-efficient, energy saving and environmental protection and Stable and reliable。

Roller bottom heat treatment heating furnace

4、Functional advantages of Roller bottom heat treatment heating furnace

Roller bottom heat treatment heating furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Wide application range

The Roller bottom heat treatment heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Multiple fuel options

Although the Roller bottom heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. easy to operate

The operation interface of the Roller bottom heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Uniform heating

The Roller bottom heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Roller bottom heat treatment heating furnace

5、Roller bottom heat treatment heating furnace introduction video

On-site aerial photography of Roller bottom heat treatment heating furnace。

Roller bottom heat treatment heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used in building materials, aerospace, machinery, heat treatment, Machinery manufacturing and other industries。

Roller bottom heat treatment heating furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，The overall structural design is simple and novel.，Structure consists of ventilation system, Radiation chamber, convection chamber, combustor, ventilation system and so on，features include Stable and reliable, Easy to control, Stable and reliable, Easy to maintain and Easy to control。