Introduction to Roller quenching furnace, forging furnace advantages, characteristics and principles

Roller quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Roller quenching furnace

Roller quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a Roller quenching furnace newly developed by One-combustion energy saving。

Roller quenching furnace

2、Roller quenching furnace advantage

The advantages of Roller quenching furnace are as follows:

1. Efficient combustion

The Roller quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Uniform heating

The Roller quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Extend the service life of equipment

The Roller quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Improve product quality

Because the Roller quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Roller quenching furnace

3、Structural advantages of Roller quenching furnace

The Roller quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Roller quenching furnace

4、Roller quenching furnace principle

Roller quenching furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，usually used in metallurgy, heat treatment, pharmacy, light industry, electron and other fields，it has the functions of quench, hardening and tempering, heat treatment, Casting heating and quench，the product looks atmospheric.，is developed and improved by One-combustion energy saving。

Roller quenching furnace

5、Introduction of advantages of Roller quenching furnace

Roller quenching furnaces have the following advantages.

1. Rapid temperature rise

The Roller quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Wide application range

The Roller quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the Roller quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Multiple fuel options

Although the Roller quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Intelligent control

The Roller quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Roller quenching furnace

6、Roller quenching furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Roller quenching furnace production process and production site, and gain favorable comments and recognition from customers.。

Roller quenching furnace

As you can see from the live video.，One-combustion energy saving multifunctional, with functions such as anneal, temper, normalizing, Forging heating and hardening and tempering。

Roller quenching furnacethe advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，It is a forging heating device using gas as fuel.。