What is a Roll type isothermal quenching furnace? Introduction to the advantages and characteristics of the Forging furnace
Roll type isothermal quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,is a kind of high quality and low price Roll type isothermal quenching furnace,the main features are Easy to maintain, Easy to control, Strong adaptability, energy-efficient and energy saving and environmental protection。The following is to introduce the Roll type isothermal quenching furnace:
1、Brief introduction of Roll type isothermal quenching furnace
Roll type isothermal quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,multifunctional, with functions such as Casting heating, anneal, heat treatment, Forging heating and temper,Simple structure and advanced technology.,it is mainly composed of combustor, Radiation chamber, ventilation system, ventilation system and furnace chamber,is a common Roll type isothermal quenching furnace,widely used in machinery, shipping, chemical industry, petroleum, war industry and other fields。
Roll type isothermal quenching furnace
2、Roll type isothermal quenching furnace structure composition
The Roll type isothermal quenching furnace structure is introduced as follows:
- combustor
- ventilation system
- Radiation chamber
- convection chamber
- combustor
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The heat load of the main place for Roll type isothermal quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Roll type isothermal quenching furnace
3、Roll type isothermal quenching furnace characteristics
The Roll type isothermal quenching furnace features are as follows:
- Efficient heating
- Easy to maintain
- Easy to control
- energy saving and environmental protection
- Stable and reliable
The Roll type isothermal quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.
The structural design of the Roll type isothermal quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.
The Roll type isothermal quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
Roll type isothermal quenching furnace
4、Working principle of Roll type isothermal quenching furnace
Roll type isothermal quenching furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,it mainly includes furnace chamber, Radiation chamber, recovery of waste heat, convection chamber and ventilation system,This productThe structure is novel, special, advanced, reasonable and scientific.,is a Roll type isothermal quenching furnace,It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。
Roll type isothermal quenching furnace
5、Roll type isothermal quenching furnace use
The purpose of Roll type isothermal quenching furnace is introduced as follows:
- Metal tempering
- Improve production efficiency
- Energy conservation and environmental protection
- Metal forging heating
- Metal melting and casting
By properly heating and cooling the metal material, the Roll type isothermal quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Roll type isothermal quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
The Roll type isothermal quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
The Roll type isothermal quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Although it is mainly used for forging heating, some types of Roll type isothermal quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
Roll type isothermal quenching furnace
Roll type isothermal quenching furnacethe product looks beautiful.,the main structure includes convection chamber, recovery of waste heat, combustor, ventilation system, ventilation system and so on,It has a wide range of uses, including Metal tempering, Improve production efficiency, Metal heat treatment, Metal heat treatment and Metal tempering。
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