What is a Roller type quenching and heating furnace? Introduction to the advantages and characteristics of Forging furnace functions

Roller type quenching and heating furnaceIt is a forging heating device using gas as fuel.，be loved by our customers.。

1、Brief introduction of Roller type quenching and heating furnace

Roller type quenching and heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Roller type quenching and heating furnace，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a kind of Roller type quenching and heating furnace manufactured by One-combustion energy saving。

Roller type quenching and heating furnace

2、Roller type quenching and heating furnace application

Roller type quenching and heating furnaces have the following purposes.

1. Improve production efficiency

The Roller type quenching and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type quenching and heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Roller type quenching and heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Roller type quenching and heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Roller type quenching and heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller type quenching and heating furnace

3、Introduction of advantages of Roller type quenching and heating furnace

The advantages of Roller type quenching and heating furnace are as follows:

1. Rapid temperature rise

The Roller type quenching and heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Multiple fuel options

Although the Roller type quenching and heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Improve product quality

Because the Roller type quenching and heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Intelligent control

The Roller type quenching and heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the Roller type quenching and heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Roller type quenching and heating furnace

4、Advantages of Roller type quenching and heating furnace principle

Roller type quenching and heating furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a common Roller type quenching and heating furnace。

Roller type quenching and heating furnace

5、Roller type quenching and heating furnace performance advantage

Roller type quenching and heating furnaces have the following advantages.

1. Efficient combustion

The Roller type quenching and heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Extend the service life of equipment

The Roller type quenching and heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Roller type quenching and heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller type quenching and heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Roller type quenching and heating furnace

6、How much is the Roller type quenching and heating furnace?

The Roller type quenching and heating furnace price is introduced as follows:

1. model

The same type of products, with different specifications, models and sizes, have different costs, so the quotations to customers naturally vary. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

2. quality

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Roller type quenching and heating furnace.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

5. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Roller type quenching and heating furnace price and service can meet the actual needs of customers.

Roller type quenching and heating furnace

Roller type quenching and heating furnacethe product looks atmospheric.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。