What is a Natural gas roller furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Natural gas roller furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The overall structural design is simple, diverse and beautiful.，the main structure includes convection chamber, Radiation chamber, combustor, ventilation system and convection chamber，the product looks atmospheric.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is based on One-combustion energy saving is an advanced Natural gas roller furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Natural gas roller furnace

Natural gas roller furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has been widely used in chemical industry, aerospace, petroleum, war industry, heat treatment and other industries，It has a wide range of uses, and is often used inMetal tempering,Improve production efficiency,Metal tempering,Energy conservation and environmental protection,Metal melting and casting and so on。

Natural gas roller furnace

2、Structural advantages of Natural gas roller furnace

The Natural gas roller furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Natural gas roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Natural gas roller furnace

3、Natural gas roller furnace function

Natural gas roller furnacemultifunctional, with functions such as quench, normalizing, temper, anneal and Casting heating。

Natural gas roller furnace

4、Natural gas roller furnace application

Natural gas roller furnaces have the following purposes.

1. Improve production efficiency

The Natural gas roller furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Improve production efficiency

The Natural gas roller furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Natural gas roller furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Natural gas roller furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Natural gas roller furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Natural gas roller furnace

5、Natural gas roller furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Natural gas roller furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Natural gas roller furnace

As you can see from the live video.，One-combustion energy saving the main structure includes Radiation chamber, ventilation system, recovery of waste heat, combustor, furnace chamber and so on。

6、One-combustion energy saving delivery site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Natural gas roller furnacet operation, and helps customers to deeply understand the Natural gas roller furnace production process and production site, and gain favorable comments and recognition from customers.。

Natural gas roller furnace

As you can see from the live video.One-combustion energy saving at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Natural gas roller furnaceit has the functions of hardening and tempering, quench, temper, heat treatment and hardening and tempering，it is widely used inshipping,aerospace,metallurgy,pharmacy,building materials and other industries，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。