Introduction to Double trolley solid solution furnace, introduction to forging furnace function advantages and characteristics

Double trolley solid solution furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Double trolley solid solution furnace，the product looks beautiful.，Stable and reliable,Easy to maintain,Stable and reliable,energy saving and environmental protection,energy-efficient，it has the functions of hardening and tempering, heat treatment, normalizing, quench and temper。

1、Brief introduction of Double trolley solid solution furnace

Double trolley solid solution furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Structure consists of ventilation system, recovery of waste heat, combustor, ventilation system, convection chamber and so on，The price is low and affordable。

Double trolley solid solution furnace

2、Double trolley solid solution furnace field real shot

HD pictures of Double trolley solid solution furnace of different specifications and models。

Double trolley solid solution furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural characteristics of Double trolley solid solution furnace

The Double trolley solid solution furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Double trolley solid solution furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Double trolley solid solution furnace

4、Double trolley solid solution furnace performance advantage

The advantages of Double trolley solid solution furnace are as follows:

1. Improve product quality

Because the Double trolley solid solution furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Double trolley solid solution furnace can significantly reduce energy consumption, thus reducing operating costs.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Multiple fuel options

Although the Double trolley solid solution furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. easy to operate

The operation interface of the Double trolley solid solution furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Double trolley solid solution furnace

5、Double trolley solid solution furnace application

Double trolley solid solution furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Double trolley solid solution furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Double trolley solid solution furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Double trolley solid solution furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Double trolley solid solution furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Double trolley solid solution furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Double trolley solid solution furnace

6、Video analysis of Double trolley solid solution furnace

The following is the live video of Double trolley solid solution furnace designed and produced by One-combustion energy saving for users, from which we can see the The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes. of One-combustion energy savingDouble trolley solid solution furnace.。

Double trolley solid solution furnace

As you can see from the live video.，One-combustion energy saving at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Double trolley solid solution furnacewidely used inchemical industry,electron,metallurgy,machinery,light industry and other industries，It is a product series that integrates Metal melting and casting, Metal tempering, Metal forging heating, Metal melting and casting and Improve production efficiency。