What is a Stepped bottom continuous heating furnace? Introduction to the advantages and characteristics of Forging furnace functions

Stepped bottom continuous heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，can be customized according to user's needs.。The following is to introduce the Stepped bottom continuous heating furnace:

1、Brief introduction of Stepped bottom continuous heating furnace

Stepped bottom continuous heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it can be used in pharmacy, material, Household necessities, building materials, petroleum and other industries，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，Structure consists of combustor, Radiation chamber, ventilation system, ventilation system, convection chamber and so on。

Stepped bottom continuous heating furnace

2、Stepped bottom continuous heating furnace use

The purpose of Stepped bottom continuous heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Stepped bottom continuous heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped bottom continuous heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Stepped bottom continuous heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal tempering

By properly heating and cooling the metal material, the Stepped bottom continuous heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Stepped bottom continuous heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Stepped bottom continuous heating furnace

3、Stepped bottom continuous heating furnace principle

Stepped bottom continuous heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the characteristics of Strong adaptability, Easy to maintain, Strong adaptability, energy saving and environmental protection and energy-efficient，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is developed and improved by One-combustion energy saving。

Stepped bottom continuous heating furnace

4、Stepped bottom continuous heating furnace characteristics

The Stepped bottom continuous heating furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Stepped bottom continuous heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Stepped bottom continuous heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Strong adaptability

The Stepped bottom continuous heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Stepped bottom continuous heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Stepped bottom continuous heating furnace

5、Stepped bottom continuous heating furnace function

Stepped bottom continuous heating furnacemultifunctional, with functions such as heat treatment, anneal, Forging heating, normalizing and Casting heating，it is an ideal choice for customers to buy Stepped bottom continuous heating furnace。

Stepped bottom continuous heating furnace

6、One-combustion energy saving workshop real shot

You can buy Stepped bottom continuous heating furnace according to your needs and show you Stepped bottom continuous heating furnace videos.。

Stepped bottom continuous heating furnace

As you can see from the live video.One-combustion energy saving it is widely used inaerospace,machinery,chemical industry,shipping,war industry and other industries。

Stepped bottom continuous heating furnaceit has the functions of hardening and tempering, temper, Casting heating, quench and heat treatment，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has a wide range of uses, including Metal heat treatment, Metal melting and casting, Metal tempering, Metal melting and casting and Energy conservation and environmental protection。