What is a Continuous heat treatment furnace? Introduction to the principle of heating furnace structure

Continuous heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a popular Continuous heat treatment furnace，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，The price is low and affordable，be of high quality。The following is to introduce the Continuous heat treatment furnace:

1、Brief introduction of Continuous heat treatment furnace

Continuous heat treatment furnaceIt is a forging heating device using gas as fuel.。

Continuous heat treatment furnace

2、Structural characteristics of Continuous heat treatment furnace

The Continuous heat treatment furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Continuous heat treatment furnace

3、Continuous heat treatment furnace use

The purpose of Continuous heat treatment furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Continuous heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Continuous heat treatment furnace

4、Working principle of Continuous heat treatment furnace

Continuous heat treatment furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Simple structure and reliable operation.，it is usually composed of recovery of waste heat, combustor, ventilation system, Radiation chamber and furnace chamber，Commonly used inEnergy conservation and environmental protection,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting,Metal tempering and so on。

Continuous heat treatment furnace

5、Functional advantages of Continuous heat treatment furnace

Continuous heat treatment furnaces have the following advantages.

1. Uniform heating

The Continuous heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Extend the service life of equipment

The Continuous heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The Continuous heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Continuous heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Wide application range

The Continuous heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Continuous heat treatment furnace

6、Company selection skills

Choosing a suitable Continuous heat treatment furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous heat treatment furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous heat treatment furnacethe product looks beautiful.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。