Introduction to Full fiber industrial heating furnace, introduction to forging furnace advantages and characteristics

Full fiber industrial heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，widely used in chemical industry, machinery, Machinery manufacturing, surface treatment, Household necessities and other fields，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Widely used in Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Improve production efficiency and Metal forging heating。

1、Brief introduction of Full fiber industrial heating furnace

Full fiber industrial heating furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as Casting heating, anneal, heat treatment, temper and quench，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，Simple structure and reliable operation.，it is mainly composed of recovery of waste heat, combustor, Radiation chamber, combustor and furnace chamber，is designed by One-combustion energy saving with advanced technology。

Full fiber industrial heating furnace

2、Structural advantages of Full fiber industrial heating furnace

The Full fiber industrial heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Full fiber industrial heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Full fiber industrial heating furnace

3、Full fiber industrial heating furnace performance advantage

The advantages of Full fiber industrial heating furnace are as follows:

1. Uniform heating

The Full fiber industrial heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber industrial heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Multiple fuel options

Although the Full fiber industrial heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Multiple fuel options

Although the Full fiber industrial heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber industrial heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Full fiber industrial heating furnace

4、Full fiber industrial heating furnace function

Full fiber industrial heating furnaceit has the functions of normalizing, heat treatment, Casting heating, Forging heating and hardening and tempering。

Full fiber industrial heating furnace

5、Full fiber industrial heating furnace structure composition

The Full fiber industrial heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Full fiber industrial heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Full fiber industrial heating furnace

6、Full fiber industrial heating furnace price consultation

The Full fiber industrial heating furnace price is introduced as follows:

1. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

2. Model type

One-combustion energy saving Full fiber industrial heating furnace has various specifications and models, and the prices of different specifications and models are also different. The main difference lies in the different technologies used in the products and the different manufacturing costs. One-combustion energy saving Sell products at lower prices, so that every customer can enjoy preferential prices

3. sales mode

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

4. Different regions

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving located in Jinan, Shandong province., where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

5. manufacturing cost

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

Full fiber industrial heating furnace

Full fiber industrial heating furnacethe product looks atmospheric.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。