Introduction to Fully automatic well type annealing furnace and Forging furnace working principle
Fully automatic well type annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.,can be customized according to user's needs.。
1、Brief introduction of Fully automatic well type annealing furnace
Fully automatic well type annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,is a common Fully automatic well type annealing furnace,at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,usually used in Machinery manufacturing, metallurgy, petroleum, heat treatment, automobile and other fields,is a Fully automatic well type annealing furnace newly developed by One-combustion energy saving。
Fully automatic well type annealing furnace
2、Fully automatic well type annealing furnace application
Fully automatic well type annealing furnaces have the following purposes.
- Metal melting and casting
- Metal heat treatment
- Metal tempering
- Metal forging heating
- Metal heat treatment
Although it is mainly used for forging heating, some types of Fully automatic well type annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Fully automatic well type annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Fully automatic well type annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Fully automatic well type annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
In addition to forging heating, Fully automatic well type annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
Fully automatic well type annealing furnace
3、Fully automatic well type annealing furnace function
Fully automatic well type annealing furnacemultifunctional, with functions such as heat treatment, Forging heating, Casting heating, quench and normalizing,Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,features include Stable and reliable, Easy to maintain, energy saving and environmental protection, energy-efficient and Strong adaptability,it has been widely used in shipping, Household necessities, machinery, war industry, material and other industries,is a Fully automatic well type annealing furnace。
Fully automatic well type annealing furnace
4、Fully automatic well type annealing furnace principle
Fully automatic well type annealing furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,it is widely used in chemical industry, surface treatment, light industry, building materials, electron and other industries,it has the characteristics of Easy to control, Easy to maintain, energy saving and environmental protection, energy-efficient and Strong adaptability,Simple structure and advanced technology.,it is mainly composed of ventilation system, ventilation system, furnace chamber, convection chamber and combustor,It is mostly used in Metal tempering, Improve production efficiency, Metal melting and casting, Metal forging heating, Improve production efficiency, Metal tempering and so on。
Fully automatic well type annealing furnace
5、Structural advantages of Fully automatic well type annealing furnace
The Fully automatic well type annealing furnace has the following structure
- Radiation chamber
- combustor
- convection chamber
- furnace chamber
- combustor
The heat load of the main place for Fully automatic well type annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
A space for holding metallic materials for heating.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Fully automatic well type annealing furnace
6、Fully automatic well type annealing furnace function
Fully automatic well type annealing furnaceit has the functions of temper, hardening and tempering, heat treatment, quench and temper,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,it is usually composed of furnace chamber, recovery of waste heat, Radiation chamber, ventilation system and ventilation system,Fully automatic well type annealing furnaceSimple structure and reliable operation.,it is widely used in pharmacy, aerospace, automobile, surface treatment and chemical industry,the product looks atmospheric.。
Fully automatic well type annealing furnace
Fully automatic well type annealing furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,the main structure includes recovery of waste heat, combustor, convection chamber, Radiation chamber and recovery of waste heat。
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