Introduction and advantages of Roller type spheroidization heat treatment furnace

Roller type spheroidization heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes combustor, ventilation system, ventilation system, ventilation system and furnace chamber，This productThe overall structural design is relatively simple，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，be loved by our customers.。The following is to introduce the Roller type spheroidization heat treatment furnace:

1、Brief introduction of Roller type spheroidization heat treatment furnace

Roller type spheroidization heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is mainly composed of recovery of waste heat, combustor, ventilation system, Radiation chamber and convection chamber，widely used inbuilding materials,light industry,heat treatment,aerospace,war industry and other industries。

Roller type spheroidization heat treatment furnace

2、Roller type spheroidization heat treatment furnace use

The purpose of Roller type spheroidization heat treatment furnace is introduced as follows:

1. Metal forging heating

The Roller type spheroidization heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Roller type spheroidization heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type spheroidization heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Roller type spheroidization heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Roller type spheroidization heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roller type spheroidization heat treatment furnace

3、Roller type spheroidization heat treatment furnace function

Roller type spheroidization heat treatment furnaceit has the functions of temper, normalizing, Casting heating, quench and Forging heating，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，super quality and competitive price。

Roller type spheroidization heat treatment furnace

4、Structural characteristics of Roller type spheroidization heat treatment furnace

The Roller type spheroidization heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Roller type spheroidization heat treatment furnace

5、Introduction of advantages of Roller type spheroidization heat treatment furnace

Roller type spheroidization heat treatment furnaces have the following advantages.

1. Intelligent control

The Roller type spheroidization heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. easy to operate

The operation interface of the Roller type spheroidization heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller type spheroidization heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Extend the service life of equipment

The Roller type spheroidization heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Roller type spheroidization heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Roller type spheroidization heat treatment furnace

6、One-combustion energy saving company discount

Roller type spheroidization heat treatment furnace is a new type of Forging heating furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for machinery and other industries. Now consult One-combustion energy savingproduction-manufacturing的Roller type spheroidization heat treatment furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Roller type spheroidization heat treatment furnacefeatures include energy-efficient, Stable and reliable, energy saving and environmental protection, Stable and reliable and energy saving and environmental protection，multifunctional, with functions such as temper, heat treatment, anneal, hardening and tempering and Casting heating，It is a forging heating device using gas as fuel.。