Fast heating and heat treatment industrial furnace detailed introduction

Fast heating and heat treatment industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Fast heating and heat treatment industrial furnace

Fast heating and heat treatment industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，The overall structural design is relatively simple，it is mainly composed of combustor, ventilation system, ventilation system, ventilation system and ventilation system。

Fast heating and heat treatment industrial furnace

2、Structural advantages of Fast heating and heat treatment industrial furnace

The Fast heating and heat treatment industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Fast heating and heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Fast heating and heat treatment industrial furnace

3、Functional advantages of Fast heating and heat treatment industrial furnace

The advantages of Fast heating and heat treatment industrial furnace are as follows:

1. Intelligent control

The Fast heating and heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Fast heating and heat treatment industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Efficient combustion

The Fast heating and heat treatment industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. easy to operate

The operation interface of the Fast heating and heat treatment industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Fast heating and heat treatment industrial furnace

4、Fast heating and heat treatment industrial furnace characteristics

The Fast heating and heat treatment industrial furnace features are as follows:

1. Efficient heating

The Fast heating and heat treatment industrial furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to maintain

The structural design of the Fast heating and heat treatment industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Fast heating and heat treatment industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Stable and reliable

The Fast heating and heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Fast heating and heat treatment industrial furnace

5、Fast heating and heat treatment industrial furnace video live broadcast

You can buy Fast heating and heat treatment industrial furnace according to your needs and show you product videos.。

Fast heating and heat treatment industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is mostly used in Improve production efficiency, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment, Metal tempering and so on。

6、Fast heating and heat treatment industrial furnace price advantage

The Fast heating and heat treatment industrial furnace price is introduced as follows:

1. Model specification

Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale Fast heating and heat treatment industrial furnace has excellent performance, so it also makes the sales price high.

2. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

3. Reasonable sales model

If there is no middleman to earn the difference, then the Fast heating and heat treatment industrial furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

4. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

5. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Fast heating and heat treatment industrial furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Fast heating and heat treatment industrial furnace price can meet the purchasing needs of customers.

Fast heating and heat treatment industrial furnace

Fast heating and heat treatment industrial furnaceThe overall structural design is simple, diverse and beautiful.，generally, it is composed of furnace chamber, Radiation chamber, convection chamber, combustor, recovery of waste heat and other major components，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。