Introduction of Step by step trolley heating furnace

Step by step trolley heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Commonly used inImprove production efficiency,Metal heat treatment,Metal melting and casting,Metal tempering,Metal forging heating and so on，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

1、Brief introduction of Step by step trolley heating furnace

Step by step trolley heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the structure of combustor, convection chamber, ventilation system, Radiation chamber and ventilation system。

Step by step trolley heating furnace

2、Step by step trolley heating furnace structure

The Step by step trolley heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Step by step trolley heating furnace

3、Step by step trolley heating furnace advantage

The advantages of Step by step trolley heating furnace are as follows:

1. easy to operate

The operation interface of the Step by step trolley heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Multiple fuel options

Although the Step by step trolley heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Step by step trolley heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Extend the service life of equipment

The Step by step trolley heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Improve product quality

Because the Step by step trolley heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Step by step trolley heating furnace

4、Step by step trolley heating furnace application

Step by step trolley heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Step by step trolley heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Step by step trolley heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Step by step trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Step by step trolley heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Step by step trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Step by step trolley heating furnace

5、Step by step trolley heating furnace function

Step by step trolley heating furnaceit has the functions of heat treatment, Forging heating, quench, Forging heating and normalizing，Easy to maintain,energy-efficient,Strong adaptability,energy saving and environmental protection,Stable and reliable，has been favored by more and more customers.。

Step by step trolley heating furnace

Step by step trolley heating furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。