Introduction to Fully automatic forging furnace, advantages, characteristics and principles of heating furnace

Fully automatic forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.。

1、Brief introduction of Fully automatic forging furnace

Fully automatic forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Fully automatic forging furnace

2、Advantages of Fully automatic forging furnace principle

Fully automatic forging furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，super quality and competitive price。

Fully automatic forging furnace

3、Introduction of advantages of Fully automatic forging furnace

Fully automatic forging furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully automatic forging furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Intelligent control

The Fully automatic forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Rapid temperature rise

The Fully automatic forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Multiple fuel options

Although the Fully automatic forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Fully automatic forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Fully automatic forging furnace

4、Structural advantages of Fully automatic forging furnace

The Fully automatic forging furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Fully automatic forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Fully automatic forging furnace

5、Fully automatic forging furnace application

Fully automatic forging furnaces have the following purposes.

1. Improve production efficiency

The Fully automatic forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Fully automatic forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Fully automatic forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully automatic forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Fully automatic forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Fully automatic forging furnace

6、Fully automatic forging furnace price consultation

The Fully automatic forging furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

3. marketing channel

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. market supply and demand

If there is a large demand for Fully automatic forging furnace in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Fully automatic forging furnace

Fully automatic forging furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the functions of Forging heating, anneal, quench, temper and Casting heating，Widely used in Metal tempering, Metal forging heating, Metal melting and casting, Metal heat treatment and Metal tempering。