What is a Thermal insulation and tempering industrial furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Thermal insulation and tempering industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the functions of normalizing, Casting heating, anneal, heat treatment and quench，is a kind of high quality and low price Thermal insulation and tempering industrial furnace，is a Thermal insulation and tempering industrial furnace newly developed by One-combustion energy saving。

1、Brief introduction of Thermal insulation and tempering industrial furnace

Thermal insulation and tempering industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.。

Thermal insulation and tempering industrial furnace

2、Working principle of Thermal insulation and tempering industrial furnace

Thermal insulation and tempering industrial furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is a common Thermal insulation and tempering industrial furnace，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，multifunctional, with functions such as hardening and tempering, Forging heating, normalizing, Forging heating and temper，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Thermal insulation and tempering industrial furnace

3、Thermal insulation and tempering industrial furnace advantage

The advantages of Thermal insulation and tempering industrial furnace are as follows:

1. Uniform heating

The Thermal insulation and tempering industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Rapid temperature rise

The Thermal insulation and tempering industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Extend the service life of equipment

The Thermal insulation and tempering industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Thermal insulation and tempering industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

Thermal insulation and tempering industrial furnace

4、Thermal insulation and tempering industrial furnace video

Speak directly with facts on the spot。

Thermal insulation and tempering industrial furnace

As you can see from the live video.，One-combustion energy saving usually used in pharmacy, surface treatment, electron, aerospace, war industry and other fields。

5、Thermal insulation and tempering industrial furnace structure

The Thermal insulation and tempering industrial furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Thermal insulation and tempering industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Thermal insulation and tempering industrial furnace

6、Introduction of Thermal insulation and tempering industrial furnace characteristics

Thermal insulation and tempering industrial furnace has the following characteristics

1. Strong adaptability

The Thermal insulation and tempering industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Thermal insulation and tempering industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Thermal insulation and tempering industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The Thermal insulation and tempering industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Thermal insulation and tempering industrial furnace

Thermal insulation and tempering industrial furnaceIt has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，It is a forging heating device using gas as fuel.。