Introduction to High strength steel heating furnace and heating furnace advantages and features
High strength steel heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,it has the characteristics of Easy to maintain, energy-efficient, energy saving and environmental protection, Stable and reliable and Easy to maintain,was developed and designed by One-combustion energy saving。
1、Brief introduction of High strength steel heating furnace
High strength steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.,the product looks beautiful.。
High strength steel heating furnace
2、High strength steel heating furnace application
High strength steel heating furnaces have the following purposes.
- Improve production efficiency
- Metal melting and casting
- Metal tempering
- Metal heat treatment
- Metal forging heating
The High strength steel heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
Although it is mainly used for forging heating, some types of High strength steel heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
By properly heating and cooling the metal material, the High strength steel heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
In addition to forging heating, High strength steel heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
The High strength steel heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
High strength steel heating furnace
3、Advantages of High strength steel heating furnace principle
High strength steel heating furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。
High strength steel heating furnace
4、Structural characteristics of High strength steel heating furnace
The High strength steel heating furnace has the following structure
- Radiation chamber
- combustor
- combustor
- convection chamber
- Waste heat recovery system
The heat load of the main place for High strength steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
High strength steel heating furnace
5、High strength steel heating furnace field real shot
The following is the live video of High strength steel heating furnace designed and produced by One-combustion energy saving for users, from which we can see the Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. of High strength steel heating furnace.。
High strength steel heating furnace
As you can see from the live video.,One-combustion energy saving It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。
6、Introduction of High strength steel heating furnace characteristics
High strength steel heating furnace has the following characteristics
- Easy to control
- Strong adaptability
- Stable and reliable
- Easy to maintain
- energy saving and environmental protection
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
The High strength steel heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.
The High strength steel heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
The structural design of the High strength steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.
High strength steel heating furnace
High strength steel heating furnaceis a High strength steel heating furnace,It has a wide range of uses, and is often used inEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Metal heat treatment,Improve production efficiency and so on。
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