What is a Rotary kiln heating furnace? Introduction to the Working Principle of Forging furnace

Rotary kiln heating furnaceIt is a forging heating device using gas as fuel.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Rotary kiln heating furnace

Rotary kiln heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Commonly used inMetal heat treatment,Metal forging heating,Energy conservation and environmental protection,Metal melting and casting,Metal heat treatment and so on，The structural design is simple, novel and special.，the main structure includes convection chamber, ventilation system, furnace chamber, ventilation system, combustor and so on，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，is an advanced Rotary kiln heating furnace developed by our company in combination with the actual situation of the industry。

Rotary kiln heating furnace

2、Introduction of Rotary kiln heating furnace characteristics

Rotary kiln heating furnace has the following characteristics

1. Stable and reliable

The Rotary kiln heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Rotary kiln heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Rotary kiln heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to control

The combustion system and ventilation system of the Rotary kiln heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Rotary kiln heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Rotary kiln heating furnace

3、Rotary kiln heating furnace structure composition

The Rotary kiln heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Rotary kiln heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Rotary kiln heating furnace

4、Rotary kiln heating furnace function

Rotary kiln heating furnaceit has the functions of heat treatment, temper, normalizing, anneal and quench，It has the functions of Improve production efficiency, Metal tempering, Metal melting and casting, Metal tempering and Metal heat treatment，support customization。

Rotary kiln heating furnace

5、Rotary kiln heating furnace price advantage

The Rotary kiln heating furnace price is introduced as follows:

1. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Rotary kiln heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Rotary kiln heating furnace price can meet the purchasing needs of customers.

2. market demand

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Rotary kiln heating furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. technology content

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

5. Sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Rotary kiln heating furnace is low.

Rotary kiln heating furnace

6、One-combustion energy saving after-sales service

Perfect service: In order to improve the service quality and improve the service level, One-combustion energy saving has set up a sound quality management department and a professional after-sales service team, so as to be highly responsible for customers and avoid their worries in the use process.。

One-combustion energy saving

Rotary kiln heating furnaceit has the functions of heat treatment, anneal, quench, temper and normalizing，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。