What is a Hot dip galvanizing heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Hot dip galvanizing heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Hot dip galvanizing heating furnace

Hot dip galvanizing heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Hot dip galvanizing heating furnace

2、Functional advantages of Hot dip galvanizing heating furnace

Hot dip galvanizing heating furnaces have the following advantages.

1. Improve product quality

Because the Hot dip galvanizing heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Wide application range

The Hot dip galvanizing heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Hot dip galvanizing heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Intelligent control

The Hot dip galvanizing heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the Hot dip galvanizing heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Hot dip galvanizing heating furnace

3、Hot dip galvanizing heating furnace structure composition

The Hot dip galvanizing heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Hot dip galvanizing heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Hot dip galvanizing heating furnace

4、On-site real shot of Hot dip galvanizing heating furnace

Excellent materials, atmospheric design, fine workmanship, impeccable, trustworthy, all-round high-definition shooting, which is helpful for customers' reference.。

Hot dip galvanizing heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Video analysis of Hot dip galvanizing heating furnace

Speak directly with facts on the spot。

Hot dip galvanizing heating furnace

As you can see from the live video.，One-combustion energy saving It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

6、Hot dip galvanizing heating furnace quotation

The Hot dip galvanizing heating furnace price is introduced as follows:

1. select a qualified person

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

2. technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

3. market

Generally, when the supply of Hot dip galvanizing heating furnace exceeds the demand in the market, the product price will naturally decrease, on the contrary, the product price will increase.

4. product quality

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Hot dip galvanizing heating furnace.

5. Brand strength

At present, there are various brands of Hot dip galvanizing heating furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Hot dip galvanizing heating furnace are different.

Hot dip galvanizing heating furnace

Hot dip galvanizing heating furnacethe main structure includes furnace chamber, combustor, ventilation system, furnace chamber and combustor，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。