Introduction to Copper ingot heating furnace and forging furnace structure principle

Copper ingot heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

1、Brief introduction of Copper ingot heating furnace

Copper ingot heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Copper ingot heating furnace，the product looks atmospheric.，Easy to control,Stable and reliable,Easy to maintain,energy saving and environmental protection,energy-efficient，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Copper ingot heating furnace

2、Copper ingot heating furnace function

Copper ingot heating furnacemultifunctional, with functions such as hardening and tempering, quench, heat treatment, anneal and heat treatment，is a kind of high quality and low price Copper ingot heating furnace。

Copper ingot heating furnace

3、Copper ingot heating furnace structure composition

The Copper ingot heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. Radiation chamber

The heat load of the main place for Copper ingot heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Copper ingot heating furnace

4、Copper ingot heating furnace performance advantage

Copper ingot heating furnaces have the following advantages.

1. Multiple fuel options

Although the Copper ingot heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Copper ingot heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Efficient combustion

The Copper ingot heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Copper ingot heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Extend the service life of equipment

The Copper ingot heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Copper ingot heating furnace

5、Video analysis of Copper ingot heating furnace

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Copper ingot heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Copper ingot heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the characteristics of Strong adaptability, Easy to control, Stable and reliable, Easy to maintain and Strong adaptability。

Copper ingot heating furnaceThe metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the functions of Forging heating, anneal, Casting heating, quench and hardening and tempering。